YUSHUNXIN · Configurable recycling systems

Soluții de reciclare a bateriilor cu litiu

Plan a recycling line around your battery chemistry, format de intrare, project stage and target outputs. YUSHUNXIN develops project-specific equipment configurations for packs, modules, cells and production scrap.

Final process route, equipment scope, debitului, performance and site requirements are confirmed only after a material and engineering review.

Request an engineering reviewExplore process options
Material boundaryAmbalaj, module, cell or production scrap
Configuration methodFeedstock and site review
Commercial basisProject-specific proposal
different lithium batteriesProject view
lithium battery recycling equipment factoryMaterial / output
01 · Feedstock and project fit

Start with the battery stream, not a fixed machine list

Lithium battery projects can involve several application types. Chemistry, physical format, stare, pre-treatment and supply consistency change the process route, so the material profile should be documented before downstream equipment is defined.

EV Battery01

EV batteries

Complete packs, modules and cells may require different discharge, demontare, isolation and feeding boundaries. Document how the material reaches the project before defining downstream equipment.

Energy Storage System Batteries02

Energy-storage batteries

Module construction, chimie, state of charge and expected variation should be recorded. Large stationary systems may also affect receiving, staging and safe-handling plans.

Electronic Product Battery Recycling03

Consumer and 3C cells

Small cells and mixed formats can require different feeding, containment and sorting choices from automotive modules. Representative samples or photos improve the first review.

Production Waste04

Battery production scrap

Electrode, cell and assembly scrap may enter at different stages of the process. Umiditate, binder, foil composition and contamination should be described rather than assumed.

02 · Process framework

A configurable lithium battery recycling process

The sequence below is a planning framework. The final route depends on the approved material profile. Expand each stage to see the engineering questions that should be resolved before approval.

01Material review+
electronic waste shredding machine

Confirm chemistry, physical format, discharge status, contaminants and consistency.

  • Input to confirm: format, chimie, condition and variation at this step.
  • Scope decision: included equipment, optional controls and customer-supplied items.
  • Acceptance point: define the handover, sampling or operating check in the approved specification.
02Controlled size reduction+
industrial carbonization furnace system

Select feeding and size-reduction equipment for the approved material.

  • Input to confirm: format, chimie, condition and variation at this step.
  • Scope decision: included equipment, optional controls and customer-supplied items.
  • Acceptance point: define the handover, sampling or operating check in the approved specification.
03Material conditioning+
industrial gravity separation system

Add mechanical or other conditioning only when the reviewed route requires it.

  • Input to confirm: format, chimie, condition and variation at this step.
  • Scope decision: included equipment, optional controls and customer-supplied items.
  • Acceptance point: define the handover, sampling or operating check in the approved specification.
04Screening and separation+
rotary drum depowdering machine

Combine suitable screening, airflow, density-based and magnetic modules.

  • Input to confirm: format, chimie, condition and variation at this step.
  • Scope decision: included equipment, optional controls and customer-supplied items.
  • Acceptance point: define the handover, sampling or operating check in the approved specification.
05Collection and controls+
high efficiency magnetic separator machine

Specify conveying, collection, monitoring and environmental-control modules.

  • Input to confirm: format, chimie, condition and variation at this step.
  • Scope decision: included equipment, optional controls and customer-supplied items.
  • Acceptance point: define the handover, sampling or operating check in the approved specification.
03 · Equipment and system boundary

Equipment modules selected around the approved process route

These modules support project discussion as configuration options. They are selected around the approved process route and should not be treated as a universal bill of equipment.

electronic waste shredding machine01
Core module

Controlled size reduction

Feeding and shredding are selected for the approved battery format and pre-treatment status. The proposal should define containment, access, interlocks and the material size entering the next stage.

industrial carbonization furnace system02
Project-dependent

Material conditioning

Thermal or other conditioning is considered only when material characteristics and downstream goals require it. Temperature, atmosphere and emissions controls belong in the approved technical scope.

industrial gravity separation system03
Optional separation

Density-based separation

Density or airflow separation may support the removal of light and heavy fractions after the material has been prepared. Suitability depends on particle condition and target outputs.

rotary drum depowdering machine04
Particle control

Screening and de-powdering

Rotary or vibrating screening can classify material and collect powder-bearing fractions. Screen selection and staging require sample data and acceptance criteria.

high efficiency magnetic separator machine05
Ferrous removal

Separare magnetică

Magnetic equipment may remove ferrous-bearing material at a suitable point in the line. Position and strength are configured around the actual material flow.

industrial vibrating screen separation equipment06
Quality control

Final screening

Final screening may improve fraction consistency before collection or downstream handover. Mesh, loading and recirculation are confirmed during engineering review.

04 · Decision detail

What a professional first engineering review should resolve

The fastest route to a useful proposal is to separate known facts from open questions.

01

Feedstock evidence

Chemistry documents, representative photos, sample analysis, physical format, condition and variation.

02

Upstream responsibility

Who discharges, dismantles, isolates, stores and transfers the battery material before feeding.

03

Output definition

Required fractions, downstream buyer or process, sampling method and acceptance criteria.

04

Site integration

Ţară, available area, electrical standard, utilitati, access, storage and local project requirements.

05 · Technical clarification table

Project parameters

This table separates the current planning basis from items that require material tests, site information or written human approval.

Project item Current basis Status
Feedstock chemistry From material profile To confirm
Input format Ambalaj / module / cell / production scrap Project input
Pre-treatment status Discharged / dismantled / unknown To confirm
Target throughput Intrarea clientului Engineering gate
Process route Based on material review Project-dependent
Output fractions Defined during project review To confirm
Power and utilities Based on site information To confirm
Layout and footprint Based on site information To confirm
06 · Output and acceptance

Output fractions require a defined handover standard

The selected route may produce several saleable or downstream-process fractions. Website images illustrate categories only; yield, purity and acceptance criteria require written confirmation.

black mass from battery recycling01

Black-mass-bearing powder

Define moisture, particle size, sampling and downstream acceptance before treating this as a final product.

Copper foil from battery recycling02

Copper-bearing fraction

Collection and quality targets depend on preparation, separation stages and the agreed handover boundary.

Aluminum foil from battery recycling03

Aluminum-bearing fraction

Foil and mixed aluminum-bearing material should be evaluated against the actual feedstock and buyer specification.

Acceptance discipline: Yield, purity, capacity and recovery values are not assumed from a website description. They must be tied to the approved feedstock, test basis and written project specification.

07 · Decision-stage support

Get the right response for your current decision stage

Tell YUSHUNXIN whether you are researching, testing feasibility, comparing suppliers or preparing procurement. The project brief routes the next conversation around the information you have now.

ResearchClarify material and process options.
FeasibilityReview tests, site and project boundary.
Supplier comparisonAlign scope and acceptance method.
AchizițiiResolve open items for an approved proposal.
08 · Engineering communication

Why work with YUSHUNXIN

YUSHUNXIN brings equipment manufacturing and process-configuration work into one project conversation. The proposed process, module list and layout basis are built from your material profile, site information and output requirements.

O

Confirmed facts

Approved material data and project requirements are shown as the basis of the proposal.

B

Project-dependent items

Configuration choices remain conditional until the feedstock and site have been reviewed.

C

Human approval gates

Commercial terms, final performance and compliance statements require authorized review.

D

Version control

The proposal should identify the approved configuration version, assumptions and open questions.

09 · Frequently asked questions

Questions project teams ask before a proposal

What types of lithium batteries can this solution process?+

The possible scope includes EV, energy-storage and consumer batteries plus production scrap. Actual fit depends on chemistry, format, condition and consistency.

Is one process suitable for every chemistry?+

Nu. The process route and controls should be selected after the material profile is reviewed.

Can recovery rate or purity be confirmed from the website?+

Nu. Those results require feedstock, configurație, sampling and acceptance criteria to be defined in an approved technical document.

What determines the equipment configuration?+

Chemistry, format, pretratament, target input, outputs, site conditions, utilities and local project requirements.

What should I send for an engineering review?+

Send representative photos or analysis, chimie, format, stare, material volume, target input, country, site details and desired outputs.

10 · Continue planning

Explore related lithium battery pages

500kg/h target configuration1000kg/h target configurationEV battery project solutionMachine price and cost factors

OPPROVED CATALOGUE CONFIGURATION MAP

A 500 or 1,000 kg/h label does not define the complete lithium line.

The approved catalogues show three legitimate scopes. Select the safety, conditioning, environmental and handling boundary before using a power or footprint figure.

MATERIAL-TO-OUTPUT LOGIC

Project configuration follows the material risk and acceptance target.

  1. 01Material qualificationChemistry, cell form, state of charge and contamination.
  2. 02Safety boundaryDischarge, demontare, isolation and gas controls by project.
  3. 03Conditioning and liberationDry or thermally condition, crush and release fractions.
  4. 04Multi-stage separationScreen, air-classify and magnetically separate as configured.
  5. 05Receiver-ready evidenceSample black-mass-bearing and metal fractions against acceptance criteria.
Reference boundaryCapacitatePutere / envelopeAmprenta la sol / physical envelopeHow to use it
Public equipment family500–1,000 kg/h102–238 kW20–35 m line length; 7.5–19.5 tStandard equipment-family planning reference
YSX-LR500 / LR1000500 / 1,000 kg/h320 / 410 kW40 × 15 × 7.5 m / 45 × 17 × 7.5 mCatalogue LR line with conditioning, separation and gas-treatment scope
Earlier integrated layout500 / 1,000 kg/h300 / 349 kW60 × 7 × 7 m / 80 × 7 × 7 mEarlier project-layout reference without a published model label
01

Do not combine rows

Each row is a different system boundary; power from one cannot be paired with the footprint of another.

02

Confirm the chemistry

NMC, LFP, LCO and mixed streams change preparation, risk controls and output routing.

03

Define acceptance

Measured recovery and quality require stable-run evidence, agreed sampling and receiver criteria.

Commercial ruleNo fixed price, rata de recuperare, purity or return is inferred from the catalogue capacity label. Request a written configuration and budgetary quotation.