EV Battery Recycling Project Solutions
Build the project brief before choosing the line. EV packs, modules and cells require different receiving, phallela, qhaqha, feeding and separation decisions.
YUSHUNXIN uses the supplied battery profile and site information to prepare a project-specific process and equipment configuration for review.
Project view
Lintho tse bonahalang / tlhahisoDefine what reaches the EV battery line—and in what condition
The original EV page documented a detailed processing sequence. This rebuild retains that technical depth while separating universal project decisions from optional process steps.
01Complete packs
Pack architecture, isolation, state of charge, cooling circuits and dismantling responsibility must be documented before downstream line selection.
02Separated modules
Module construction and remaining electrical or mechanical connections affect handling, feeding and the upstream safety boundary.
03Individual cells
Cell format, k'hemistri, condition and variation influence containment, feeding and size-reduction choices.
04Production and mixed scrap
Electrode, cell and assembly scrap may bypass some upstream steps. Mongobo, binder, foil composition and contamination should be reported.
EV battery project decision path
The route follows the material boundary and the desired downstream handover. Expand each stage to see the engineering questions that should be resolved before approval.
01Material identification+
Establish chemistry, sebopeho, condition and variation.
- Input to confirm: sebopeho, k'hemistri, condition and variation at this step.
- Scope decision: included equipment, optional controls and customer-supplied items.
- Acceptance point: define the handover, sampling or operating check in the approved specification.
02Discharge and dismantling+
Define the customer and equipment boundaries for upstream preparation.
- Input to confirm: sebopeho, k'hemistri, condition and variation at this step.
- Scope decision: included equipment, optional controls and customer-supplied items.
- Acceptance point: define the handover, sampling or operating check in the approved specification.
03Feeding and size reduction+
Configure the core equipment for the approved material.
- Input to confirm: sebopeho, k'hemistri, condition and variation at this step.
- Scope decision: included equipment, optional controls and customer-supplied items.
- Acceptance point: define the handover, sampling or operating check in the approved specification.
04Conditioning and separation+
Select suitable preparation and separation modules.
- Input to confirm: sebopeho, k'hemistri, condition and variation at this step.
- Scope decision: included equipment, optional controls and customer-supplied items.
- Acceptance point: define the handover, sampling or operating check in the approved specification.
05Output handover+
Define collection, sampling, storage and downstream transfer.
- Input to confirm: sebopeho, k'hemistri, condition and variation at this step.
- Scope decision: included equipment, optional controls and customer-supplied items.
- Acceptance point: define the handover, sampling or operating check in the approved specification.
06Site controls+
Document monitoring and control modules for project review.
- Input to confirm: sebopeho, k'hemistri, condition and variation at this step.
- Scope decision: included equipment, optional controls and customer-supplied items.
- Acceptance point: define the handover, sampling or operating check in the approved specification.
EV battery process modules and their decision logic
Each image comes from the original EV project page. The sequence is illustrative; the final route may use, omit or add modules after material review.
01Controlled shredding
The approved feed format is reduced under a defined feeding and containment strategy. The project scope should identify upstream discharge and dismantling responsibilities.
02Material conditioning
Thermal or other conditioning may be considered for selected material and downstream objectives. It is not assumed for every EV battery project.
03Cooling and transfer
Where a conditioning stage is used, cooling and controlled transfer must be included in the material-flow and monitoring design.
04Fine size reduction
Additional crushing or milling is selected to prepare material for the proposed separation route and target output fractions.
05Powder separation
Drum or other screening may collect powder-bearing material and classify larger fractions before further separation.
06Magnetic separation
A magnetic stage may remove ferrous-bearing material at a point defined by the selected process sequence.
07Grinding or pulverization
Further particle preparation is considered only when the feed condition and downstream separation targets justify it.
08Density-based sorting
Density or airflow sorting may separate prepared copper-, aluminium- and residual fractions. Acceptance criteria should be stated in writing.
EV project boundaries that prevent scope gaps
Most commercial misunderstandings start upstream or downstream of the core machines.
Discharge boundary
Who confirms state of charge, performs discharge and provides the required records.
Dismantling boundary
Whether packs arrive complete, as modules, as cells or after customer pre-treatment.
Output handover
How powder- and metal-bearing fractions are sampled, packaged, stored and transferred.
Local project boundary
Permits, fire strategy, utilities and local requirements confirmed by the customer and qualified local parties.
EV project checklist
This table separates the current planning basis from items that require material tests, site information or written human approval.
| Project item | Current basis | Status |
|---|---|---|
| Battery source | Tlhahiso ea bareki | To confirm |
| Chemistry | LFP / NCM / mixed / unknown | To confirm |
| Input format | Paka / mojule / cell / scrap | To confirm |
| State of charge | Tlhahiso ea bareki | To confirm |
| Dismantling status | Tlhahiso ea bareki | To confirm |
| Material supply | Tlhahiso ea bareki | To confirm |
| Target throughput | Tlhahiso ea bareki | Engineering gate |
| Process and outputs | Based on review | Project-dependent |
Plan the downstream handover before procurement
Output images illustrate possible material categories from the original page. They are not promises of yield or purity.
01Separated output categories
Use representative feedstock and a written sampling plan to define the expected downstream handover.
02Black-mass-bearing powder
Confirm collection, sampling, mongobo, particle-size and downstream acceptance requirements.
03Copper- and aluminum-bearing fractions
Define the required separation boundary and allowable residual material in the technical specification.
Acceptance discipline: Khefutsa, bohloeki, capacity and recovery values are not assumed from a website description. They must be tied to the approved feedstock, test basis and written project specification.
Get the right response for your current decision stage
Tell YUSHUNXIN whether you are researching, testing feasibility, comparing suppliers or preparing procurement. The project brief routes the next conversation around the information you have now.
Why work with YUSHUNXIN
YUSHUNXIN organizes the discussion around the EV battery decision path: input condition, upstream preparation, core process, output handling and site interface.
Confirmed facts
Approved material data and project requirements are shown as the basis of the proposal.
Project-dependent items
Configuration choices remain conditional until the feedstock and site have been reviewed.
Human approval gates
Commercial terms, final performance and compliance statements require authorized review.
Version control
The proposal should identify the approved configuration version, assumptions and open questions.
Questions project teams ask before a proposal
Can one line process both LFP and NCM batteries?+
A mixed-chemistry project requires review of identification, separation goals and downstream handling.
Is discharge and dismantling always included?+
Che. The boundary depends on how material arrives and which upstream steps the customer performs.
Is material conditioning always required?+
Che. The decision depends on feedstock, process goals, site information and engineering review.
Can recovery rate and purity be confirmed before review?+
Che. Those results require feedstock, tlhophiso, sampling and acceptance criteria.
What files are useful for the first review?+
Material photos, litokomane, k'hemistri, state information, dismantling flow, analysis, supply estimate, site layout and desired outputs.
Related lithium battery pages
Pack-to-fraction project
Start with transport, diagnostic, discharge and pack/module dismantling responsibilities before the material line.
Lintho tse kenang
Vehicle battery system, pack architecture, k'hemistri, residual energy, damage status and planned throughput.
Liphetho tse lebelletsoeng
Prepared modules/cells and classified downstream fractions according to the approved boundary.
Li-interface tsa morero
Hazardous-goods receiving, quarantine, diagnostics, phallela, qhaqha, fire response and data traceability.
Use only the row matching the selected process boundary.
| Referense ea lethathamo | Bokhoni | Matla | Enfelopo ea 'mele | Kenyellelitsoe moeli |
|---|---|---|---|---|
| YSX public familyPublic equipment family | 500–1,000 kg/h | 102–238 kW | 20–35 m line; 7.5–19.5 t | Standard equipment-family envelope; no per-model allocation |
| YSX-LR500LR complete line | 500 kg/h | 320 kW | 40 × 15 × 7.5 m | Conditioning, separation and gas-treatment line |
| YSX-LR1000LR complete line | 1,000 kg/h | 410 kW | 45 × 17 × 7.5 m | Conditioning, separation and gas-treatment line |
| Project reference - 500Earlier integrated layout | 500 kg/h | 300 kW | 60 × 7 × 7 m | Earlier layout without a published model label |
| Project reference - 1000Earlier integrated layout | 1,000 kg/h | 349 kW | 80 × 7 × 7 m | Earlier layout without a published model label |
Molao oa tlhophiso: bokhoni ba lethathamo la libuka ke tšupiso ea moralo. Ts'ebetso e tsitsitseng, matla a kentsoeng/a ho sebetsa, leoto la maoto, ho hlaphoheloa, bohloeki, tlhahiso le tlhokahalo ea lisebelisoa li hloka lethathamo la lisebelisoa tse amohetsoeng, representative material and written acceptance conditions.
Lintlha tse hlokahalang pele ho tlhophiso le khotheishene
- Lifoto tsa lintho tse emetseng, specifications and available sample.
- Bokhoni bo hlokahalang le lihora tse 'ngoe le e 'ngoe, shifts per day and operating days.
- Liphetho tse reriloeng, sampling method and downstream receiver requirements.
- Naha ea sebaka, matla a teng, mafura, metsi, compressed air and building limits.
- Tikoloho ea lehae, mollo, storage and occupational-safety requirements.
- O kopile moeli oa delibari: thepa, sebopeho, ho kenya, commissioning and training.
