شمسي پينل جي وسيع استعمال سان, انهن جي زندگي جي چڪر (لڳ ڀڳ 25 سال) ختم ٿيڻ واري آهي, ۽ زندگي جي پڇاڙي شمسي پينل ري سائیکلنگ جو انتظام حل ڪرڻ لاء صنعت لاء هڪ نئون چئلينج بڻجي چڪو آهي. هن چئلينج جي جواب ۾, اسان پيش ڪريون ٿا سولر پينل پائروليسس پروجيڪٽ حل جو بنياد ترقي يافته پائروليسس ٽيڪنالاجي جي بنياد تي. This approach can release and concentrate aluminum-, ٽامي- and silver-bearing fractions; usable quality and value require representative testing and downstream acceptance.

How Does a Solar Panel Pyrolysis Recycling Plant Work?

پائروليسس ٽيڪنالاجي هڪ عمل آهي جيڪو نامياتي مواد کي تيز گرمي پد تي آڪسيجن کان آزاد ماحول ۾ ختم ڪري ٿو.. نامياتي مواد جهڙوڪ EVA Adhesive ۽ backsheet resin شمسي ماڊيولز ۾ pyrolysis دوران ٻرندڙ گئسن ۽ تيل ۾ ٺهيا ويندا آهن, جڏهن ته هڪ ئي وقت ۾ غير نامياتي مواد جهڙوڪ دھاتن کي جاري ڪري ٿو, silicon wafers, ۽ گلاس, with the emissions-control boundary selected for the actual module composition and local requirements.

شمسي پينل pyrolysis منصوبي جي حل جي عمل ۾ شامل آهن:

1. اڳواٽ علاج: خودڪار طور تي فريم ۽ جنڪشن باڪس کي ختم ڪريو, ۽ الڳ الڳ reusable المونيم مصر.
2. Pyrolysis فرنس: آڪسيجن جي گھٽتائي واري ماحول ۾ 400-600 ° C تي حرارتي طور تي ماڊلز کي ختم ڪريو.
3. Condensation Purification سسٽم: اهو گيس جي شين کي pyrolysis تيل ۾ ڳنڍي ٿو, whose permitted use depends on composition, treatment, applicable regulation and the selected receiving system.
4. مضبوط علحدگي نظام: سسٽم سلکان ويفرز کي الڳ ڪري ٿو, گلاس, and metal materials into defined fractions for sampling and downstream acceptance.
5. Exhaust گئس صاف ڪرڻ جو نظام: اهو هڪ گھڻ-اسٽيج عمل کي اپنائڻ ۾ شامل آهي مٽي هٽائڻ, جذب ڪرڻ, and catalytic oxidation to support the project-specific emissions-control and monitoring plan.

What Equipment Is Included in a Solar Panel Recycling Plant?

جڏهن توهان هڪ شمسي پينل pyrolysis پروجيڪٽ حل جو جائزو وٺو, توھان ڄاڻڻ چاھيو ٿا ته ڪھڙو سامان شامل آھي ۽ ڪيئن ھر حصو مستحڪم آپريشن ۽ مادي بحالي کي سپورٽ ڪري ٿو. هي سسٽم ثابت ٿيل صنعتي سامان کي گڏ ڪري ٿو توهان جي مدد سان لائن کي قابل اعتماد طور تي هلائڻ ۽ حقيقي مارڪيٽ جي قيمت سان مواد کي بحال ڪرڻ..

شمسي پينل ڌار ڪرڻ جو سامان removes aluminum frames and junction boxes from waste solar panels before pyrolysis. This step helps recover reusable aluminum materials in advance and reduces unnecessary load on the following pyrolysis system.

The feeding and conveying system connects the pretreatment section with the pyrolysis section. It helps transfer solar panels into the tunnel kiln continuously and smoothly. A well-designed feeding system reduces manual handling and improves safety. It also supports stable operation for different plant capacities.

سرنگ جي بتي بنيادي پائروليسس جي عمل کي سنڀاليندي آهي. It removes EVA and backsheet materials in an oxygen-deficient environment. ساڳئي وقت ۾, it keeps glass, silicon wafers, ۽ metals برقرار. مسلسل کاڌ خوراڪ ۽ مستحڪم گرمي پد تي ڪنٽرول توهان جي روزاني پيداوار جي پيشڪش برقرار رکڻ ۾ مدد ڪري ٿي.

During the pyrolysis process, EVA and backsheet materials are thermally decomposed into gaseous products. The condensation system cools and converts part of these gases into pyrolysis oil, which can be collected for further use as fuel. This system helps improve resource utilization during the solar panel pyrolysis recycling process.

pyrolysis کان پوء, مواد پهريون ڀيرو عمودي هوا جي الڳ ڪرڻ واري نظام ۾ داخل ٿئي ٿو. اهو قدم مادي صفائي کي بهتر بڻائي ٿو ۽ اضافي دستي پروسيسنگ جي ضرورت کي گھٽائي ٿو.

The cleaned material then enters the optical sorting system. It separates glass, سلڪون, and metals by color and optical characteristics. هي قدم مادي جي پاڪيزگي کي بهتر بڻائي ٿو ۽ حاصل ڪيل پروڊڪٽس کي آسان بڻائي ٿو توهان کي ٻيهر استعمال ڪرڻ يا وڪڻڻ لاءِ.

Why Choose Pyrolysis Technology for Solar Panel Recycling?

شمسي پينل pyrolysis پروجيڪٽ حل ڪارڪردگي وٺندو آهي, ماحولياتي تحفظ, ۽ انٽيليجنس ان جي بنيادي اصولن جي طور تي, ۽ گرين ۽ سرڪلر فوٽووولٽڪ ريسائڪلنگ سسٽم جي تعمير لاءِ ڪم ڪري ٿو. هي حل پيش ڪري ٿو هيٺيان اهم فائدا:

The published route is a dry thermal and physical separation process; its emissions, residues and wastewater interfaces must be assessed for the selected project boundary. ان کان علاوه, پيداوار لائن هڪ exhaust گئس صاف نظام سان ليس آهي, which helps reduce harmful emissions through dust removal, جذب ڪرڻ, catalytic oxidation, and exhaust gas purification systems.

Recovery, glass integrity and metal-enrichment results require representative modules, an agreed stable-run test, sampling method and downstream acceptance specification. No fixed result is stated before project confirmation.

Heat recovery can be evaluated within the project energy balance. The usable heat, auxiliary demand, labor plan and operating cost depend on the final process, operating schedule and site utilities.

  • The final line can include temperature control, interlocks and monitoring selected through the project hazard review; operating procedures and site safety systems remain part of the approved delivery boundary.

اسان پيداوار جون لائينون ڊزائين ڪري سگھون ٿا صلاحيتون کان وٺي 500 جي طرف 1000 ڪلوگرام / ايڇ ڪسٽمر جي پيداوار جي ضرورتن تي منحصر ڪري ٿو.

اعلي بحالي جي شرح
توانائي-موثر شمسي پينل pyrolysis پروجيڪٽ حل
شمسي پينل pyrolysis منصوبي جي حل جي نگراني نظام

Which Industries Can Benefit from a Solar Panel Pyrolysis Recycling Line?

This solar panel pyrolysis technology offers flexible adaptability and strong industrial scalability, so it is suitable for the following typical scenarios.

How Much Does a Solar Panel Recycling Plant Cost?

مختلف سيڙپڪاري مرحلن تي گراهڪن جي مدد ڪرڻ لاء, منصوبي بجلي جي حد جي بنياد تي واضح سامان سفارشون مهيا ڪري ٿي, capacity demand, and automation level. جي شمسي پينل ري سائیکلنگ مشين جي قيمت usually depends on raw material type, required recovery purity, plant capacity, environmental protection configuration, factory layout, and local installation requirements.

500 kg/h شمسي پينل pyrolysis پروجيڪٽ حل

For a medium-capacity PV project, define module construction, ڪم جا ڪلاڪ, thermal and separation scope, emissions controls, site utilities and delivery responsibilities before requesting a written configuration and budgetary quotation.

1000 kg/h شمسي پينل pyrolysis پروجيڪٽ حل

For a higher-throughput PV project, the equipment and budget boundary must be developed from the verified module mix, stable-run basis, automation requirement, output specification and site interfaces.

Why Choose YUSHUNXIN for Your Solar Panel Recycling Project?

ٽيڪنيڪل ماهر ۽ صنعت جي تجربي جي سالن سان, YUSHUNXIN has established a comprehensive integrated service system covering the entire process from “recycling—sorting—processing—regeneration—reuse.”

If you are planning to recycle end-of-life PV modules, factory scrap solar panels, or large-scale photovoltaic waste, YUSHUNXIN can provide a customized solar panel pyrolysis recycling plant based on your raw material type, capacity requirement, budget, factory layout, and local environmental standards. Contact us to get a process design, equipment configuration, quotation, and recycling project proposal.

CATALOGUE-ALIGNED ENGINEERING BASIS

Batch thermal project

Use for a defined daily batch basis after representative-module review and thermal testing.

01

Incoming material

Daily tonnage, batch mix, module preparation and target downstream fractions.

02

Expected outputs

Classified solid fractions and project-specific gas/condensate streams.

03

Project interfaces

Feed staging, reactor duty, gas treatment, ٿڌي ڪرڻ, جدائي, storage and project permits.

MODEL AND SCOPE REGISTER

Use only the row matching the selected process boundary.

Catalogue referenceCapacityطاقتPhysical envelopeIncluded boundary
YSX-PF5Batch thermal5 ٽي/ڏينهن140.45 kW46 × 33 × 7.5 mMixed-module batch thermal line
YSX-PF16Batch thermal16 ٽي/ڏينهن142.45 kW40 × 26 × 7.5 mMixed-module batch thermal line
YSX-8000Earlier integrated thermal8 ٽي/ڏينهنConfiguration controlled50 × 30 × 8 mEarlier thermal project reference; reactor Φ2200 × 6000 × 20 mm
YSX-16000Earlier integrated thermal16 ٽي/ڏينهنConfiguration controlled60 × 30 × 8 mEarlier thermal project reference; reactor Φ2800 × 6600 × 18 mm

Configuration rule: catalogue capacity is a planning reference. Stable throughput, installed/operating power, footprint, بحالي, purity, emissions and utility demand require the approved equipment list, representative material and written acceptance conditions.

Information required before configuration and quotation

  1. Representative material photos, specifications and available sample.
  2. Required capacity plus hours per shift, shifts per day and operating days.
  3. ھدف جا نتيجا, sampling method and downstream receiver requirements.
  4. Site country, available power, fuel, پاڻي, compressed air and building limits.
  5. Local environmental, fire, storage and occupational-safety requirements.
  6. Requested delivery boundary: سامان, ترتيب, تنصيب, commissioning and training.