As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. يوشونڪسين presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.

What is the structure of a double-glass photovoltaic panel?

double glass solar panel
double glass pv panel

Single-glass photovoltaic panel primarily consists of glass, EVA film, silicon wafers, المونيم فريم, ۽ پوئتي شيٽ. جي برعڪس, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. بهرحال, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, ايوا, silicon wafer cells, ايوا, ۽ گلاس. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.

What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?

The recyclable resources in double-glass modules primarily consist of four major categories: گلاس, سلڪون, ڌاتو, and organic polymers. انهن مان, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.

Glass granulate from solar panel recycling
سلڪون
چاندي
Polymer Materials
Junction Boxes

Glass

The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.

Silicon Wafers

Accounting for approximately 5% جي طرف 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.

Metal Resources

This includes silver paste, copper wires, المونيم فريم, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.

Polymer Materials

It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.

Junction Boxes and Cables

They contain plastics, ٽامي, tin, and other materials, and you can recover them through mechanical sorting and remelting.

What is the recycling process for double-glass photovoltaic panels recycling solutions?

For the characteristics of double-glass photovoltaic modules, the specific process flow for the شمسي پينل pyrolysis پروجيڪٽ حل is as follows.

Double-glass PV Recycling Solution

Remove the aluminum alloy frame, junction box, and leads from the exterior of the component to facilitate subsequent separation of the internal structure.

The process actively separates the front and rear glass layers from the internal cell layer. Because double-glass modules have a compact structure, traditional mechanical stripping methods cannot effectively achieve this separation, so it employs physical or chemical methods instead.

The process crushes the separated glass, شمسي سيلز, residual adhesive film, and other composite structures into particles of suitable size for subsequent pyrolysis and physical separation.

  • In a high‑temperature inert environment, the EVA film undergoes thermal decomposition to achieve full separation of the silicon wafers, گلاس, and metal electrodes.

It separates various solid materials resulting from pyrolysis, and realizes the purification and reuse of different materials.

What are the primary machines for double-glass photovoltaic panels recycling solution?

The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 ڪلوگرام / ايڇ. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the شمسي پينل ري سائیکلنگ مشين جي قيمت.

Frame Removal

Frame Removal Machine

The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. This equipment efficiently separates the frames from the modules, which enables the recycling of photovoltaic panel materials.

Glass Color Sorter

Glass Color Sorter

After undergoing crushing, pyrolysis, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silicon powder, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.

Glass Separation

Glass Removal Machine

This equipment employs advanced mechanical separation technology to rapidly and safely separate glass from photovoltaic panels, creating separated fractions for testing and a defined downstream route.

solar panel pyrolysis furnace

Pyrolysis Tunnel Kiln

After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.

عمودي هوا جدا ڪندڙ

عمودي هوا جدا ڪندڙ

In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.

اسان جي باري ۾

YUSHUNXIN not only provides شمسي پينل ري سائیکلنگ جو انتظام but is also committed to building a comprehensive green resource regeneration and recycling system. منسلڪ پروجيڪٽ رستا پڻ ڍڪيندا آهن ليتيم بيٽري ريسائڪلنگ, المونيم اسڪريپ decoating, پلاسٽڪ ۽ ٽائر pyrolysis, مٽي جو علاج, ۽ بايوماس ڪاربنائيزيشن. حتمي سامان جي چونڊ تي منحصر آهي دستاويز ٿيل فيڊ اسٽاڪ تي, سائيٽ جون حالتون, افاديت, ٽارگيٽ جا نتيجا, ۽ پهچائڻ جي حد. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.

YSX factory
CATALOGUE-Aligned Engineering BASIS

Tunnel or batch thermal

Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.

01

ايندڙ مواد

Glass-glass laminate structure, encapsulant, cell technology, breakage, نمي, dirt and mixed-module share.

02

متوقع نتيجا

Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.

03

پروجيڪٽ انٽرفيس

Thermal safety, secondary treatment, ٿڌي ڪرڻ, gas cleaning, material separation, residue management and local permitting.

ماڊل ۽ اسڪوپ رجسٽر

منتخب ٿيل عمل جي حد سان ملندڙ صرف قطار استعمال ڪريو.

Catalog حوالوظرفطاقتجسماني لفافيشامل ڪيل حد
YSX-TK500Tunnel thermal500 ڪلوگرام / ايڇ116.65 ڪلواٽ65 × 13 × 7.5 مContinuous tunnel thermal line
YSX-TK1000Tunnel thermal1,000 ڪلوگرام / ايڇ126.65 ڪلواٽ72 × 13 × 7.5 مContinuous tunnel thermal line
YSX-TK2000Tunnel thermal2,000 ڪلوگرام / ايڇ136.65 ڪلواٽ80 × 13 × 7.5 مContinuous tunnel thermal line
YSX-PF5Batch thermal5 ٽي/ڏينهن140.45 ڪلواٽ46 × 33 × 7.5 مMixed-module batch thermal line
YSX-PF16Batch thermal16 ٽي/ڏينهن142.45 ڪلواٽ40 × 26 × 7.5 مMixed-module batch thermal line
YSX-8000Earlier integrated thermal8 ٽي/ڏينهنConfiguration controlled50 × 30 × 8 مEarlier thermal project reference; reactor Φ2200 × 6000 × 20 mm
YSX-16000Earlier integrated thermal16 ٽي/ڏينهنConfiguration controlled60 × 30 × 8 مEarlier thermal project reference; reactor Φ2800 × 6600 × 18 mm

ٺاھ جوڙ ضابطو: catalog گنجائش هڪ پلاننگ جو حوالو آهي. مستحڪم throughput, نصب / آپريٽنگ طاقت, پيرن جو نشان, بحالي, پاڪائي, اخراج ۽ افاديت جي طلب منظور ٿيل سامان جي فهرست جي ضرورت آهي, نمائندو مواد ۽ تحريري قبوليت جا شرط.

ترتيب ۽ اقتباس کان پهريان گهربل معلومات

  1. نمائندي مواد فوٽو, وضاحتون ۽ دستياب نموني.
  2. گھربل گنجائش ۽ ڪلاڪ في شفٽ, شفٽ في ڏينهن ۽ آپريٽنگ ڏينهن.
  3. ھدف جا نتيجا, نموني جو طريقو ۽ هيٺيون وهڪرو وصول ڪندڙ گهرجن.
  4. سائيٽ ملڪ, دستياب طاقت, ٻارڻ, پاڻي, compressed هوا ۽ عمارت جي حدن.
  5. مقامي ماحولياتي, باهه, اسٽوريج ۽ پيشه ورانه حفاظت جي گهرج.
  6. عرض ڪيو ترسيل حد: سامان, ترتيب, تنصيب, ڪميشن ۽ تربيت.