स्रोत रिसाइक्लिंगको लागि विश्वव्यापी धक्कामा, मलेसिया दक्षिणपूर्व एशियामा वातावरणीय उद्योगको लागि नयाँ हबको रूपमा उभरिरहेको छ. अधिक र अधिक कम्पनीहरूले यसलाई महसुस गरिरहेका छन् अपशिष्ट टायर pyrolysis प्रणाली यसले प्रभावकारी रूपमा वातावरणीय भार घटाउने मात्र होइन, स्थिर आर्थिक प्रतिफल पनि दिन्छ. यदि तपाईं मलेशियामा फोहोर टायर पाइरोलिसिस प्लान्ट कसरी स्थापना गर्ने भनेर विचार गर्दै हुनुहुन्छ भने, यस लेखले प्रारम्भिक छलफलदेखि परियोजना कार्यान्वयनसम्मको सम्पूर्ण प्रक्रियालाई संक्षिप्त रूपमा प्रस्तुत गर्नेछ.

Understanding Client Needs: What Does a Real Tire Pyrolysis Project Look Like?

यो पेनाङ बाट एक पर्यावरण मैत्री लगानी कम्पनी हो, मलेसिया, जससँग औद्योगिक पार्कको जग्गा व्यवस्थापन र सञ्चालनको अनुभव छ. उनीहरूले हामीलाई प्रारम्भमा सम्पर्क गरे 2025: "कसरी वार्षिक प्रशोधन क्षमताको साथ मलेशियामा फोहोर टायर पाइरोलिसिस प्लान्ट स्थापना गर्ने? 5000 टन।"

  • Target Capacity: 5,000 tons/year (approximately 16-18 tons/day)
  • Location: Penang, मलेसिया
  • Budget: The client aimed to control tire pyrolysis plant cost while maintaining stable production and long-term profitability.

The available land area was limited. त्यसैले, the client required a compact and efficient tire pyrolysis plant layout. They also expected future expansion space without affecting current production.

The project had to meet local environmental regulations in Malaysia. त्यसैले, emission control, wastewater management, and odor treatment were key concerns.

The client focused on fuel oil sales; therefore, stable oil yield and quality were critical. At the same time, they expected to sell कार्बन कालो and steel as additional revenue streams.

The client expects us to not only provide tire pyrolysis machines and technical solutions but also offer long-term support in installation and commissioning, personnel training and post-installation maintenance.

मलेशिया मा टायर फोहोर

स्क्रैप टायर रिसाइकिलिंग योजनाको लागि मलेसिया किन छनौट गर्नुहोस्?

धेरै लगानीकर्ता सोध्छन्: “किन मलेसिया रोज्नु ??"वास्तवमा, मलेशियामा धेरै फाइदाहरू छन् जसले यसलाई फोहोर टायर रिसाइक्लिंग उद्योगको विकासको लागि अत्यधिक उपयुक्त बनाउँदछ।.

मलेशिया मा नीति समर्थन

 

हालैका वर्षहरूमा, मलेसिया सरकारले हरित अर्थतन्त्र र दिगो विकासलाई जोडदार रूपमा प्रवर्द्धन गरेको छ, र सम्बन्धित विभागहरूले क्रमिक रूपमा "औद्योगिक ठोस फोहोर स्रोत उपयोग" मा सहायक नीतिहरू ल्याएका छन्। वातावरण संरक्षण मापदण्डहरू पूरा गर्ने कम्पनीहरूको लागि, त्यहाँ कर छुट मात्र छैन तर ऊर्जा रिकभरी परियोजनाहरूको लागि अनुदानको लागि आवेदन गर्न योग्यता पनि छ.

प्रचुर मात्रामा टायर स्रोतहरू

 

तथ्याङ्क अनुसार, मलेसियाले ओभर उत्पन्न गर्छ 200 वार्षिक लाखौं टायरहरू फोहोर हुन्छ. यसले महत्त्वपूर्ण बजार सम्भावनालाई संकेत गर्दछ, स्थिर कच्चा माल आपूर्ति, र अपेक्षाकृत कम लागत. लगानीकर्ताहरूको लागि दीर्घकालीन सञ्चालन योजना, यी धेरै आकर्षक अवस्थाहरू हुन्.

प्राइम भौगोलिक स्थान

 

मलेशिया सुविधाजनक यातायात संग दक्षिण पूर्व एशिया को मुटु मा स्थित छ. कम्पनीले पाइरोलाइसिसबाट निस्कने इन्धन र कार्बन ब्ल्याकलाई स्थानीय बजारमा मात्र नभई छिमेकी मुलुक इन्डोनेसियामा पनि निकासी गर्न सक्नेछ ।, थाइल्याण्ड, र भियतनाम.

How to Plan a Tire Pyrolysis Plant Site for Maximum Efficiency?

When evaluating tire pyrolysis plant space requirements, proper tire pyrolysis plant layout planning becomes critical for both cost control and long-term efficiency.

मलेशियामा फोहोर टायर पाइरोलिसिस प्लान्ट

Industrial parks are the preferred choice. They offer easier permitting, better utility access, and lower environmental scrutiny. If the site is near rivers or coastal areas, additional wastewater treatment and spill containment measures are necessary.

For a 5,000 tons/year (≈15–17 tons/day) plant, plan for 1,500–2,500 m² total space. This includes raw material storage, pyrolysis and condensation zone, tail gas treatment, oil storage, and control room. Larger capacity naturally requires more space, but smart layout design can keep it efficient.

Continuous tire pyrolysis systems require longer linear space but can be arranged vertically or in a U-shaped configuration to optimize land use. Batch systems are more compact but require more manual handling space. YUSHUNXIN’s modular design integrates pyrolysis, condensation, and treatment units to minimize connection space and simplify maintenance access

Clear zoning separates high-temperature areas from material storage and personnel pathways. Efficient material flow reduces handling time and prevents bottlenecks. A well-designed tire recycling plant should reserve about 20%–30% extra space, which allows capacity upgrades in the future without major reconstruction or additional land costs.

How Profitable Is a Tire Pyrolysis Plant and When Can You Break Even?

For investors evaluating a waste tire pyrolysis project in Malaysia, understanding the tyre pyrolysis plant cost is essential. Below is a reference based on current market conditions for a 5,000 tons/year tire pyrolysis production line.

Estimated Revenue (Per Ton of Tires Processed)

Output Product Yield (per ton tires) Unit Price (USD/ton) Revenue (USD)
Fuel oil 0.40–0.45 tons 500–650 200–295
Carbon black 0.30–0.35 tons 300–450 90–160
Steel wire 0.10–0.15 tons 200–300 20–45
Combustible gas Recycled as process fuel — Energy savings

Estimated Costs (Per Ton of Tires Processed)

Cost Item Estimated Cost (USD/ton)
Raw tires (collection and transport) 50–100
Electricity and utilities 15–25
Labor and operation 10–20
Maintenance and consumables 5–10

In Malaysia, waste tire supply is stable and fuel oil demand remains strong. As one of the टायरलाई इन्धनमा परिणत गर्ने इको-मैत्री तरिकाहरू, pyrolysis oil can serve as a reliable substitute for industrial diesel, helping businesses manage energy costs while ensuring supply stability. If you are also considering how to set up a waste tire pyrolysis plant in Malaysia, welcome to contact us anytime.

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