S2: Kontinua Karbonigo & Char-Gas-Co-generacia Solvo

Nia kontinua karboniga sistemo konvertas biomason kaj organikan rubon en altkvalitan biokarbon dum samtempe generas bruligeblan singason por potenca kungenerado.. La procezo de kungenerado de karbo-gaso atingas kompletan cirkuladon de varmoenergio - la varmo liberigita dum karboniĝo estas kaptita kaj reuzata., draste plibonigante ĝeneralan energiefikecon.

Carbon accounting boundary: Potential storage and avoided-emission effects depend on feedstock traceability, biochar properties, end use, energy balance, the selected methodology and independent verification. No carbon-credit eligibility or emissions result is stated before project-specific review.

Petu ROI-Analizon

ESG & Karbona Aktiva Administrado

Carbon-credit eligibility and any quantified climate benefit require a dated methodology, feedstock and operating evidence, product testing, eligible end use, independent validation and local project confirmation. They must not be treated as automatic project revenue.

Char-Gas-Co-generacio — Termika Cirkulada Logiko

La karggasa kungeneracia sistemo funkcias laŭ fermitcikla termocirkulada modelo:

  1. Primara Karbonigo: Biomasa krudmaterialo eniras la kontinuan karbonigreaktoron, kie kontrolita pirolizo je 450-650 °C produktas biokarbon kaj liberigas volatilan singason.
  2. Singasa Brulado: La varma singaso estas rekte provizita en gasan brulkameron, generante alt-temperaturan fumgason (800-1000°C) por elektroproduktado per vaporturbino aŭ ORC-unuo.
  3. Malŝpara Varmo-Reakiro: Degasvarmo de elektroproduktado estas kaptita tra ekonomiistoj kaj varmointerŝanĝiloj, antaŭvarmigi envenantan krudmaterialon kaj sekigi biomason - reduktante humidecon malsupre 15% antaŭ ol eniri la reaktoron.
  4. Termika Recirkulado: Parto de la varma fumgaso estas redirektita al la karboniga reaktorjako, konservante optimuman piroliztemperaturon sen ekstera fuela enigo post ekfunkciigo.
  5. Energy integration basis: Available gas and heat depend on feedstock moisture and composition, operating stability, gaspurigado, auxiliary loads and the selected generator or steam system. Self-sufficiency and export require a verified project energy balance and grid or receiving-load review.

Petu Karbonan Kreditan Takson

YUSHUNXIN BIOMASS CARBONIZATION

Connect biochar production with usable heat, steam or power.

A continuous carbonization project can be evaluated as a carbon-product system and an energy system. The correct route depends on biomass consistency, target carbon specification, heat demand, operating scale and the customer's ability to use energy continuously.

Reference layout for a continuous thermal processing system
01 / MATERIAL TO VALUE

Separate three commercial routes before selecting equipment

Metallurgical biochar, carbon-project biochar and hard-carbon precursor projects have different customers, testing methods and acceptance cycles.

Metallurgical biochar

Prioritize fixed carbon, ash, sulfur, phosphorus, strength, sizing and delivered cost for the downstream furnace.

Carbon-project biochar

Prioritize feedstock traceability, stable carbon, emissions data, operating records and the applicable carbon methodology.

Activated-carbon feedstock

Prioritize precursor uniformity, volatile matter, ash and the subsequent activation route.

Hard-carbon precursor

Treat the project as a development program: precursor purification, controlled pre-carbonization and sample validation come before an industrial-line promise.

02 / ENERGY ROUTES

Use the recovered energy where it creates the clearest operating value

Direct steam supply can be more practical when a stable industrial steam user is nearby; power generation becomes a separate engineering package with stricter gas-cleaning and load-matching requirements.

  1. 01Dry and size the biomass
  2. 02Continuous oxygen-limited carbonization
  3. 03Separate dust and condensable fractions
  4. 04Clean and condition process gas
  5. 05Return heat to the carbonizer first
  6. 06Evaluate steam, power or combined heat-and-power use
03 / FEASIBILITY GATE

What must be verified before an energy claim is used

Do not calculate an energy return from nameplate throughput alone.

Feedstock test

Humideco, ash, bulk density, particle size and seasonal variation determine drying and feeding requirements.

Carbon target

The carbon specification defines residence time, thermal profile, cooling and product handling.

Gas characterization

Gas quantity, heating value, tar, dust and moisture determine whether an engine, boiler or thermal oxidizer route is practical.

Demand match

Confirm the user's hourly steam or electrical load, pressure or voltage conditions, annual schedule and backup-energy requirement.

REFERENCE CONFIGURATION

Translate project facts into an equipment list.

This reference matrix shows the decision logic. Final quantities, models and interfaces belong in the approved project proposal.

System blockTypical scopeConfiguration basis
Biomass preparationDrying, size control, storage and metered feedingHumideco, density and seasonal consistency
KarbonigoKontinua reaktoro, atmosphere control and thermal profileTarget carbon specification
Product handlingSealed cooling, sizing, storage and sample pointsOxidation, dust and product quality
Gas and condensablesDust separation, condensation and gas conditioningTar, moisture and intended heat route
Energy integrationInternal heat return, optional boiler, generator or user interfaceVerified energy balance and demand match
STAGE-GATED DECISION PATH

Advance the project only when the required evidence is available.

Each gate turns customer information into a defined technical or commercial output for the next decision.

01

Biomass and product

Confirm biomass consistency and the actual carbon buyer specification.

OutputQualified material-to-product basis
02

Thermal route

Define drying, sizing, carbonization, cooling and quality sampling.

OutputConnected carbon-production flow
03

Energy demand

Match process heat with a verified nearby steam, heat or power demand.

OutputPreliminary energy-use boundary
04

Evidence and acceptance

Agree operating records, tests, emissions and any methodology review.

OutputProject acceptance and evidence plan
PROJECT FAQ

Questions to resolve before configuration.

Answers define the engineering boundary; they do not replace representative material testing or local compliance review.

What changes the continuous carbonization configuration?

Biomass type, humideco, particle size, ash, target carbon specification, operating hours, heat-use route and environmental requirements change the equipment boundary.

Should steam or power generation be selected first?

The receiving energy load should be studied first. A stable nearby steam demand can favor direct steam use, while power generation requires a separate gas-cleaning, generator and electrical-integration package.

Can carbon-credit revenue be treated as guaranteed project income?

No. Eligibility depends on feedstock traceability, operating evidence, methodology, verification and local project conditions.

How is a hard-carbon precursor project different?

It requires precursor purification, controlled thermal development, powder processing and independent material or electrochemical validation beyond ordinary biochar production.

PROJECT ENGINEERING REVIEW

Define the material before selecting the equipment.

Share a representative material description, available volume, site status and target outputs. YUSHUNXIN will use those facts to prepare the relevant process boundary and configuration discussion.

Komencu Projektan Revizion
KATALOGO-ALIGNITA INĝenieristika BAZO

Continuous carbonization and energy integration

Select the carbonization class from prepared volumetric feed, bulk density, humideco, target carbon and energy-use boundary.

01

Alvenanta materialo

Sawdust, rice husk, straw, shell or other biomass; particle size, full/air-dry moisture, ash and bulk density.

02

Atenditaj eligoj

Biochar and project-specific gas/heat streams; carbon properties require representative laboratory and stable-run data.

03

Projektaj interfacoj

Drying/preparation, sealed feeding, carbonization, gas treatment/combustion, malvarmigo, storage, fire control and optional heat recovery.

REGISTRO DE MODELO KAJ APLIKAĴO

Uzu nur la vicon kongruan kun la elektita procezlimo.

Katalogo-referencoKapacitoPotencoFizika envolvaĵoInkluzivita limo
SXTD820Continuous carbonization1–2 m³/h95 kW600 m² catalogue land referencePrepared biomass continuous carbonization line
SXTD1200Continuous carbonization3–5 m³/h110 kW650 m² catalogue land referencePrepared biomass continuous carbonization line
SXTD1500Continuous carbonization5–8 m³/h153 kW800 m² catalogue land referencePrepared biomass continuous carbonization line
SXTD1800Continuous carbonization8–10 m³/h178 kW800 m² catalogue land referencePrepared biomass continuous carbonization line
SXTD2000 - 10–14 classContinuous carbonization10–14 m³/h190 kW850 m² catalogue land referenceCatalogue prints SXTD2000 for this class
SXTD2000 - 14–17 classContinuous carbonization14–17 m³/h220 kW850 m² catalogue land referenceCatalogue repeats SXTD2000; final model code requires written confirmation

Regulo de agordo: katalogokapacito estas planreferenco. Stabila trafluo, instalita/funkcianta potenco, piedsigno, reakiro, pureco, emisioj kaj servaĵopostulo postulas la aprobitan ekipaĵliston, reprezenta materialo kaj skribaj akceptkondiĉoj.

Informoj bezonataj antaŭ agordo kaj citaĵo

  1. Reprezentaj materialaj fotoj, specifoj kaj disponebla specimeno.
  2. Bezonata kapacito plus horoj por deĵoro, deĵoroj tage kaj funkciantaj tagoj.
  3. Celaj eligoj, prova metodo kaj laŭfluaj ricevilopostuloj.
  4. Reteja lando, disponebla potenco, brulaĵo, akvo, kunpremita aero kaj konstrulimoj.
  5. Loka medio, fajro, konservado kaj laborsekurecaj postuloj.
  6. Petita livera limo: ekipaĵo, aranĝo, instalado, komisiado kaj trejnado.