YUSHUNXIN UBC DECOATING & MELTING

UBC 준비 연결, 코팅 제거, melting, casting or molten-metal delivery, dust control and heat utilization as one engineered system. The project begins with scrap condition and the required aluminum product boundary.

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YUSHUNXIN aluminum can de-coating line
Integrated UBC lineLine context from incoming cans through preparation, de-coating and downstream metal handling.

INPUT & OUTPUT BOUNDARY

Stable operation depends on the material around the aluminum.

01

Scrap form

느슨한 캔, bales, shredded UBC or a prepared furnace feed.

02

들어오는 조건

수분, dirt, ferrous contamination, 플라스틱, coating load and storage history.

03

운영기반

공급량, 근무 일정, fuel and power, labor and maintenance windows.

04

Product form

Cast ingot, molten aluminum supply or an agreed intermediate output.

INTEGRATED PROCESS

Decoating is part of the melting strategy—not an isolated furnace.

  1. 01

    Receive and prepare

    Inspect, debale or shred, remove incompatible contaminants and stabilize feed presentation.

  2. 02

    Thermally remove coatings

    Control temperature, residence, oxygen and material movement around the actual UBC condition.

  3. 03

    Manage process gas

    Integrate combustion, dust control and heat-use strategy within the agreed site boundary.

  4. 04

    Melt and condition

    Match furnace operation to prepared feed, alloy plan and the target metal output.

  5. 05

    Cast or transfer

    Configure ingot casting or molten-metal handling, including safety and downstream logistics.

공정 매체 & 장비 상황

Follow the material from cans to prepared furnace feed.

The gallery connects feedstock, shredding and de-coating images to the process role each area supports.

Incoming UBC feedstock
Feed preparation and size control
De-coating equipment area
Integrated plant context

APPROVED PROJECT ENVELOPE

Reference conditions for early engineering discussion.

System area승인된 참조Project-specific decision
Line architectureDecoating furnace linked with aluminum melting furnaceFeed preparation, transfer method, operating schedule and layout
Metal outputIngot casting at about 720°C or molten aluminum supply at about 760°C referenceAlloy, temperature window, sampling, transfer distance and acceptance method
Core modules파쇄, decoating, melting, ingot casting, dust control and heat utilizationActual inclusions, 유용, redundancy and local environmental boundary

Temperatures are approved planning references, not universal operating setpoints. Metal yield, energy use, emissions result and product quality require a confirmed scrap and site basis.

PROJECT INTEGRATION

Define every handoff around the furnaces.

Material handoff

Scrap reception, 저장, debaling, shredding and contaminant removal.

Thermal handoff

Prepared UBC transfer, 가스 취급, dust capture and heat-use boundary.

Metal handoff

Holding, sampling, casting, molten transfer, cooling and storage.

Site handoff

Fuel, 힘, foundations, ventilation, 안전, 모니터링, local permit requirements and responsibility allocation.

프로젝트 FAQ

Questions that change furnace and line design.

Can the line accept baled cans directly?

Feed preparation depends on bale density, 오염, moisture and the selected transfer method. Share representative bales and storage conditions for review.

Is metal yield guaranteed?

보편적인 수익률은 게시되지 않습니다.. It depends on incoming aluminum content, coatings, 오염, 준비, oxidation, furnace operation and the agreed measurement boundary.

Should the project produce ingots or molten aluminum?

The choice depends on downstream distance, production synchronization, alloy control, 안전, storage and commercial requirements.

Does heat reuse guarantee local emissions compliance?

아니요. Heat utilization can be part of the process design, but local limits, treatment modules, monitoring and permitting must be confirmed separately.

START THE UBC REVIEW

Share scrap condition, product form and site utilities.

YUSHUNXIN will identify the missing process and commercial boundaries.

프로젝트 개요 제출

YUSHUNXIN ALUMINUM RECOVERY

Build the decoating line around the incoming aluminum scrap.

A connected project can combine size reduction, ferrous and non-ferrous separation, controlled thermal decoating, off-gas management, melting and ingot handling. The final scope depends on the coating system, scrap density, contamination and downstream metal specification.

Reference layout for an aluminum can shredding and thermal decoating line
01 / PROCESS ROUTE

From incoming UBC bales to a controlled furnace feed

The line should be configured as a material-to-output system rather than a standalone furnace.

  1. 01Receiving and bale opening
  2. 02Shredding and size control
  3. 03Magnetic and eddy-current separation
  4. 04Controlled thermal decoating
  5. 05Gas treatment and heat integration
  6. 06Optional melting, casting and palletizing
02 / CONFIGURATION BASIS

What changes the equipment list

A reliable proposal starts with the actual scrap profile and the agreed delivery boundary.

공급원료 형태

느슨한 캔, compacted bales, mixed packaging scrap, painted profiles and oily turnings require different opening, feeding and separation arrangements.

Coating and contamination

Paint, 잉크, lacquer, polymer film, 기름, 수분, iron and non-metallic contamination influence residence time, gas handling and downstream metal cleaning.

Downstream route

Decoated scrap may be sold, remelted on site or integrated with refining, casting and automatic stacking. Each route changes utilities and layout.

Environmental boundary

The off-gas train must be selected against the coating chemistry, local permit basis, fuel system and required monitoring points.

03 / PROJECT CONTROLS

Design decisions that protect metal value and operating stability

Published figures are planning references and require project confirmation. Representative feedstock testing and a documented acceptance basis are required.

Atmosphere control

Limit uncontrolled air ingress and monitor the thermal environment to reduce oxidation risk and maintain repeatable coating removal.

물질 균형

Record incoming scrap, separated contaminants, decoated aluminum, residues and optional molten-metal output.

Heat integration

Evaluate recovered process gas and hot exhaust as project energy streams only after their composition and stability are understood.

Acceptance plan

Agree sampling, test method, 실행 시간, product cleanliness, emissions boundary and utility conditions before commercial acceptance.

프로젝트 영상

연결된 장비 경계 보기.

참조 시각적 자료는 초기 레이아웃 논의를 지원합니다.. 최종 장비, 배치 및 인터페이스는 프로젝트 자료 및 현장에서 확인됩니다..

Reference process layout: 준비, decoating, gas treatment and downstream metal handling.
Reference installed equipment view; the final line is configured for the customer feedstock and site.
참조 구성

프로젝트 정보를 장비 목록으로 변환.

이 참조 매트릭스는 결정 논리를 보여줍니다.. 최종 수량, 모델과 인터페이스는 승인된 프로젝트 제안에 속합니다..

시스템 블록일반적인 범위구성기준
Material preparationBale opening, 파쇄, sizing and controlled transferScrap form, density and required furnace feed
분리Magnetic, eddy-current and manual or sensor-based quality controlIron, non-ferrous attachments and non-metallic contamination
Thermal sectionControlled decoating reactor, seals, heating and dischargeCoating load, residence basis and oxidation control
Environmental sectionGas combustion or oxidation, particulate and polishing stagesCoating chemistry and local emissions boundary
Downstream metal냉각, 저장, optional melting, casting and palletizingTarget product and agreed delivery scope
단계별 결정 경로

필요한 증거가 있는 경우에만 프로젝트를 진행하세요..

각 게이트는 고객 정보를 다음 결정을 위해 정의된 기술 또는 상업적 출력으로 전환합니다..

01

Scrap profile

Confirm scrap category, 코팅, oils, attachments and incoming form.

산출Representative scrap and contamination record
02

Route definition

Define preparation, 분리, decoating and downstream metal boundary.

산출Agreed material-to-product flow
03

Environmental basis

Identify coating chemistry, off-gas, residue and local test requirements.

산출Control and monitoring register
04

Acceptance plan

Agree tested feed, sampling, stable run and downstream quality checks.

산출Measurable project acceptance sheet
프로젝트 FAQ

구성 전에 해결해야 할 질문.

답변은 엔지니어링 경계를 정의합니다; 이는 대표적인 재료 테스트 또는 현지 규정 준수 검토를 대체하지 않습니다..

What information is required to configure an aluminum decoating line?

Provide the scrap category, coating or oil condition, bale or particle dimensions, 오염, 사용 가능한 볼륨, downstream metal route, site utilities and local environmental basis.

Can one standard line process every type of aluminum scrap?

아니요. UBC 베일, painted profiles, automotive scrap and oily turnings can require different opening, 분리, 급송, thermal and gas-treatment arrangements.

Is melting and ingot casting always included?

아니요. The project can stop at cleaned scrap or include melting, refining, casting and palletizing when those interfaces are part of the agreed scope.

How should project acceptance be defined?

Acceptance should state the tested feedstock, sampling method, stable operating period, material balance, product-cleanliness basis, utility conditions and environmental measurement boundary.

프로젝트 엔지니어링 검토

장비를 선택하기 전에 재료를 정의하십시오..

대표적인 자료 설명 공유, 사용 가능한 볼륨, 사이트 상태 및 대상 출력. YUSHUNXIN은 이러한 사실을 사용하여 관련 프로세스 경계 및 구성 논의를 준비합니다..

프로젝트 검토 시작
UBC INTEGRATED DECOATING & MELTING

Configure decoating, melting, circulation and casting as one thermal system.

The approved UBC catalogue presents a project capacity range of 1,000–25,000 kg/h. It is a configurable range, not one universal machine or guaranteed stable output.

CONNECTED THERMAL ROUTE

Start with coating burden and finish with an agreed metal specification.

  1. 01Scrap qualificationUBC, briquette or mixed aluminum; 코팅, 기름, moisture and alloy profile.
  2. 02Controlled decoatingResidence time and thermal duty follow the submitted coating burden.
  3. 03Gas and heat interfaceSecondary treatment, filtration and heat recovery form one boundary.
  4. 04Side-well meltingCharge, circulation and holding are configured to the alloy target.
  5. 05Casting acceptanceIngot chemistry, dross, energy and emissions are confirmed by project evidence.
에이

Decoating basis

Document paint, 기름, 플라스틱, dirt, 수분, attachments and bale condition.

비

Melting basis

Confirm side-well furnace, ALUSWIRLER® circulation, holding and casting interfaces.

기음

Evidence basis

Metal yield, dross, energy, emissions and ingot quality require a representative trial.

Catalogue boundaryFinal temperature setpoints, 처리량, environmental controls and product acceptance are issued on the signed process design and technical agreement.