YUSHUNXIN ENGINEERING REFERENCE

ເທັກໂນໂລຍີການລີໄຊເຄີນຫມໍ້ໄຟ Lithium: Process Selection and Project Interfaces

Start with the material, define the process and site boundary, and confirm measurable acceptance criteria before equipment selection.

ໃນຊຸມປີມໍ່ໆມານີ້, with the rapid popularity of new energy vehicles, energy storage systems, and smart devices, the demand for lithium batteries has experienced explosive growth. ຂະນະດຽວກັນ, a large number of retired batteries are entering the recycling process. The decade from 2020 ກັບ 2030 will be a key period for lithium battery recycling technology from the beginning to maturity.

What role will recycled materials play in the global supply chain by 2030?

By 2030, the cumulative volume of retired lithium batteries worldwide will exceed 12 million tons, several times the amount in 2020.

Lithium Recycling Share

Currently, global lithium resources primarily rely on mining ore and salt lakes, but these sources are concentrated and costly. By 2030, recycled lithium will account for 15%–20% of global supply. YUSHUNXIN’s high-purity sorting and fine grinding equipment can increase the lithium recovery rate in black powder by approximately 10%.

Nickel Recycling Rate

The widespread adoption of high-nickel ternary materials has driven rapid growth in nickel demand. By 2030, recycled nickel will meet 25%–30% of demand. We introduce automatic grading systems into lithium battery recycling solutions, which effectively reduce metal contamination and enhance the purity of nickel and cobalt separation.

Cobalt Recovery Share

Most cobalt deposits occur in a limited number of regions, posing high supply risks. By 2030, recycled cobalt is projected to account for 35%–40% of the battery industry’s demand. YUSHUNXIN hydrometallurgical equipment achieves cobalt recovery rates exceeding 95% through optimal leaching and extraction processes.

How Will Lithium Battery Recycling Technology Evolve from 2020 ກັບ 2030?

Lithium battery recycling technology primarily follows three approaches: mechanical recycling, pyrolytic treatment, and hydrometallurgy.

Mechanical Recycling for lithium battery

Prior to 2020, mechanical recycling primarily relied on manual dismantling and basic crushing. Traditional manual disassembly is not only inefficient but also carries risks of short circuits and leakage.

Since entering 2020, ຢູຊຸນຊິນ has launched electronic waste shredder. YUSHUNXIN introduced an intelligent disassembly system that completes automatic shell removal, electrolyte extraction, and graded crushing processes. Electronic waste shredder incorporates a low-temperature crushing system and inert gas protection system to prevent thermal runaway and the volatilization of organic gases.

Manufacturers began widely adopting pyrolysis technology around 2020 to remove electrolyte and organic binders, but it requires high energy and complex emissions treatment.

ແນວໃດກໍ່ຕາມ, our low-temperature pyrolysis furnace employs an inert gas circulation system that enables efficient decomposition of organic matter below 500°C, with a 30% reduction in energy consumption from traditional equipment. More importantly, this lithium battery recycling technology is equipped with exhaust gas purification and recovery modules, which provides assurance for enterprises to reduce carbon emissions and environmental risks.

Hydrometallurgy for waste lithium battery recycling

Hydrometallurgy represents the most efficient technological approach for metal recovery, and the key lies in precisely controlling the leaching, ແຍກ, and purification processes.

YUSHUNXIN hydrometallurgical equipment employs a multi-stage reactor design. ນອກຈາກນັ້ນ, it combines acid addition with temperature control systems to automatically adjust leaching parameters according to different battery materials. Through selective extraction and electrowinning technologies, the recovery rates for lithium, ນິເກິລ, and cobalt can reach over 95%, 98%, ແລະ 96%, respectively.

Can different types of batteries have the same recycling process?

There are numerous types of lithium batteries, such as ternary (NCM/NCA), lithium iron phosphate (LFP), lithium manganese oxide, and lithium titanate. Different battery systems have distinct requirements for recycling processes.

Ternary Batteries

Ternary batteries contain a higher proportion of nickel, cobalt, ແລະ manganese, which have the highest recycling value. Lithium recycling plant commonly apply a mechanical–pyrolysis–hydrometallurgical process to efficiently extract nickel, cobalt, ມັງການີສ, and lithium salts. It can also automatically adjust the wet leaching formula based on the proportions of ternary materials, realizing efficient separation and purification.

Lithium Iron Phosphate Batteries

Due to the absence of precious metals like cobalt and nickel, their metal value is relatively low. ແນວໃດກໍ່ຕາມ, given their vast quantities, recycling is significant for material reuse. The ວິທີແກ້ໄຂໂຄງການຣີໄຊເຄິນຫມໍ້ໄຟ EV enable efficient separation, which allows the direct reprocessing of cathode powder and conductive agents into raw materials for iron phosphate. The equipment features a simple structure and low energy consumption, which is suitable for the large-scale processing of retired LFP batteries.

Lithium Manganese Oxide and Lithium Titanate Batteries

These batteries feature stable structures but lower metal value, and traditional hydrometallurgical recycling processes have long investment payback periods. For this category of batteries, we offer a pyrolysis-sorting recycling solution. By optimizing the pyrolysis atmosphere and powder classification, we can efficiently extract manganese salts or titanium-based materials for use in the chemical or ceramics industries.

In the 2025 time point, the lithium battery recycling technology is transitioning from its exploratory phase to a critical stage of intelligent development. The accumulated experience over the past five years has gradually clarified the technological approach. Accordingly, the synergistic application of mechanical recycling, pyrolysis treatment, and hydrometallurgy has become a trend in development. As a professional manufacturer of lithium battery recycling equipment, we can also provide you with other lithium battery recycling solutions. Such as green recycling solutions for end-of-Life EV batteries ແລະ lithium battery disposal in France. Welcome to contact us!

ພື້ນຖານວິສະວະກໍາແບບ CATALOGUE-aligned

Technology and interface planning

Compare pretreatment, conditioning and separation architectures using current material evidence, not universal performance claims.

ວັດສະດຸຂາເຂົ້າ

Battery evolution, chemistry share, cell-to-pack architecture and receiver requirements.

ຜົນຜະລິດທີ່ຄາດໄວ້

Route-specific fractions and evidence plan.

ການໂຕ້ຕອບໂຄງການ

Safety case, process control, ການປ່ອຍອາຍພິດ, residue, utilities and downstream qualification.

ຕົວແບບ ແລະ ຂອບເຂດການລົງທະບຽນ

ໃຊ້ພຽງແຕ່ແຖວທີ່ກົງກັບຂອບເຂດຂະບວນການທີ່ເລືອກ.

ເອກະສານອ້າງອີງ	ຄວາມອາດສາມາດ	ພະລັງງານ	ຊອງທາງກາຍ	ລວມເຂດແດນ
YSX public familyPublic equipment family	500–1,000 kg/h	102–238 kW	20–35 m line; 7.5–19.5 t	Standard equipment-family envelope; no per-model allocation
YSX-LR500LR complete line	500 ກິໂລ/ຊມ	320 kW	40 × 15 × 7.5 ມ	Conditioning, separation and gas-treatment line
YSX-LR1000LR complete line	1,000 ກິໂລ/ຊມ	410 kW	45 × 17 × 7.5 ມ	Conditioning, separation and gas-treatment line
Project reference - 500Earlier integrated layout	500 ກິໂລ/ຊມ	300 kW	60 × 7 × 7 ມ	Earlier layout without a published model label
Project reference - 1000Earlier integrated layout	1,000 ກິໂລ/ຊມ	349 kW	80 × 7 × 7 ມ	Earlier layout without a published model label

ກົດລະບຽບການຕັ້ງຄ່າ: ຄວາມອາດສາມາດຂອງລາຍການແມ່ນການອ້າງອີງການວາງແຜນ. ກະແສໄຟຟ້າທີ່ໝັ້ນຄົງ, ພະລັງງານທີ່ຕິດຕັ້ງ / ປະຕິບັດການ, ຮອຍຕີນ, ການຟື້ນຕົວ, ຄວາມບໍລິສຸດ, ການປ່ອຍອາຍພິດແລະຄວາມຕ້ອງການຜົນປະໂຫຍດຮຽກຮ້ອງໃຫ້ມີບັນຊີລາຍຊື່ອຸປະກອນທີ່ໄດ້ຮັບການອະນຸມັດ, ເອກະສານຕົວແທນແລະເງື່ອນໄຂການຍອມຮັບເປັນລາຍລັກອັກສອນ.

ຂໍ້ມູນທີ່ຕ້ອງການກ່ອນການຕັ້ງຄ່າແລະວົງຢືມ

ຮູບພາບເອກະສານຕົວແທນ, ຂໍ້ມູນຈໍາເພາະແລະຕົວຢ່າງທີ່ມີຢູ່.
ຄວາມອາດສາມາດທີ່ຕ້ອງການບວກຊົ່ວໂມງຕໍ່ການປ່ຽນແປງ, ການປ່ຽນແປງຕໍ່ມື້ແລະມື້ປະຕິບັດການ.
ເປົ້າຫມາຍຜົນໄດ້ຮັບ, ວິທີການເກັບຕົວຢ່າງ ແລະຄວາມຕ້ອງການຂອງຜູ້ຮັບລົງລຸ່ມ.
ປະເທດຂອງສະຖານທີ່, ພະລັງງານທີ່ມີຢູ່, ນໍ້າມັນເຊື້ອໄຟ, ນ້ໍາ, ການບີບອັດອາກາດແລະຂໍ້ຈໍາກັດຂອງອາຄານ.
ສິ່ງແວດລ້ອມທ້ອງຖິ່ນ, ໄຟ, ການເກັບຮັກສາ ແລະຄວາມຕ້ອງການຄວາມປອດໄພໃນອາຊີບ.
ຮ້ອງຂໍຂອບເຂດການຈັດສົ່ງ: ອຸປະກອນ, ຮູບແບບ, ການຕິດຕັ້ງ, ການມອບໝາຍ ແລະການຝຶກອົບຮົມ.