PROJECT-SPECIFIC THERMAL SYSTEM

Do not treat a reactor name or daily capacity as a complete project specification.

Feedstock, պատրաստում, operating continuity, խտացում, gas safety, product handling, բնապահպանական վերահսկողություն, utilities and local delivery scope must be configured together.

Ա

Approved small-scale reference

YSX-F1 to YSX-F5 denote 1, 2, 3, 4 և 5 t/day skid or modular planning references for tire, plastic or oily-sludge trials.

B

Material balance

Oil, գազ, solids and metal-bearing outputs require representative feedstock, stable-run data and an agreed sampling boundary.

C

Commercial boundary

Prices, operating costs, product value and return require dated quotations and local market evidence.

Source control: approved YOTO group product register. Final parameters are issued on the project-specific technical agreement.

A continuous plastic-pyrolysis project adds controlled feeding, staged condensation, gas treatment and central controls. Uptime, energy demand, output routes and price require project confirmation.

How can sustainable plastic-to-fuel solutions deliver multiple benefits?

After formally entering the operational phase, the primary revenue streams for the plastic-to-fuel project include the following components.

Plastic pyrolysis can produce condensable liquid, non-condensable gas and solid residue. Their mass balance, կազմը, permitted downstream use and commercial value depend on polymer mix, աղտոտվածություն, շահագործման պայմանները, product treatment, local regulation and buyer acceptance.

Պիրոլիզի ժամանակ, the process also produces a certain amount of combustible gas (primarily light hydrocarbons such as methane, ethane, propane, and butane). After project-specific cleaning and safety review, eligible non-condensable gas may be considered as a supplementary process fuel; the usable amount and external-fuel demand require a verified mass and energy balance. This not only significantly reduces external energy consumption and operational costs but also enhances the overall energy efficiency of the system.

By converting waste plastics into reusable fuel, the project effectively reduces carbon emissions from landfilling and incineration of plastic waste. Միևնույն ժամանակ, any carbon-credit, subsidy or environmental-incentive eligibility must be confirmed against the applicable local program, methodology, evidence and verification requirements; it is not included as automatic project income.

Taking a facility with a daily processing capacity of 20-30 tons of waste plastic as an example, under conditions of stable equipment operation and sufficient raw material supply, the project can typically recoup its investment costs within 2-3 years.
Sales of Fuel Oil
Utilization of Gas
Carbon Reduction Benefits
Return on Investment

Ինչու ընտրել YUSHUNXIN-ը?

We provide not only equipment but also turnkey solutions. These encompass raw material evaluation and process design, plant layout and equipment installation, operational training and maintenance guidance, as well as long-term technical optimization and after-sales service. Whether you are a plastic recycler, solid waste management company, or energy company in the circular economy, we can tailor the most cost-effective plastic-to-fuel project solution for you.

different types of plastic
YUSHUNXIN THERMAL CONVERSION

PE-, PP- and selected PS-rich streams can follow different thermal and condensation behavior. ՊՎՔ, PET, brominated plastics, medical plastics and e-waste plastics require separate assessment.

Reference three-dimensional layout of a continuous thermal conversion line
01 / CONNECTED PROCESS

Follow the material, vapor, հեղուկ, gas and solid paths

The reactor is one part of the line. Commercial operability depends on how each stream is prepared, transferred, controlled and discharged.

  1. 01Material characterization
  2. 02Feed preparation and sealed transfer
  3. 03Controlled thermal conversion
  4. 04Vapor separation and staged condensation
  5. 05Non-condensable gas safety and reuse
  6. 06Solid cooling, discharge and product handling
02 / MATERIAL-SPECIFIC DESIGN

Configuration questions that change the proposal

The following points should be resolved before selecting a capacity or preparing a commercial quotation.

Polymer composition

Confirm PE, PP, PS, PVC and PET proportions instead of describing the feed simply as mixed plastic.

Halogen control

PVC and brominated additives can change corrosion, gas-cleaning and recovered-liquid requirements.

Wax management

Plastic-derived vapors and liquids may require temperature-controlled lines, insulation and condensation staging.

Product route

Define whether recovered liquid is intended for permitted fuel use, refinery feed evaluation or another locally accepted outlet.

03 / OPERATING MODEL

Make utilities and product outlets visible before investment

A useful feasibility review connects the mass balance, energy balance, operating schedule and local product route.

Operating schedule

Define planned hours per day, shutdown windows, cleaning strategy, labor model and feedstock storage capacity.

Energy integration

Evaluate non-condensable gas reuse, startup fuel, electrical loads, cooling demand and optional downstream energy use as one balance.

Quality control

Set sampling points for incoming material, condensate fractions, recovered solids, wastewater and exhaust gas.

Commercial boundary

Budgetary results remain conditional until the feedstock, կայք, product route and local compliance requirements are confirmed.

ՀԻՄՆԱԿԱՆ ԿԱԶՄԱԿԵՐՊՈՒՄ

Թարգմանեք նախագծի փաստերը սարքավորումների ցանկի մեջ.

Այս հղման մատրիցը ցույց է տալիս որոշման տրամաբանությունը. Վերջնական քանակություններ, մոդելները և միջերեսները պատկանում են հաստատված նախագծի առաջարկին.

Համակարգի բլոկՏիպիկ շրջանակԿազմաձևման հիմքը
Polymer preparationSorting, shredding, drying and removal of incompatible fractionsPE, PP, PS, ՊՎՔ, PET and additive profile
Feed and conversionDensity control, sealed transfer, reactor and heating systemBulk density, melt behavior and operating duty
Wax and liquid handlingTemperature-controlled vapor lines, staged condensation and storageWax tendency and target recovered-liquid route
Halogen and gas controlMaterial exclusion, corrosion review and gas-treatment provisionsՊՎՔ, brominated additives and local limits
Residue and utilitiesSolid discharge, սառեցում, water and electrical interfacesResidue classification and site conditions
ՓՈՒԼՈՎ ՈՐՈՇՈՒՄՆԵՐԻ ՈՒՂԻ

Առաջարկեք նախագիծը միայն այն դեպքում, երբ առկա են անհրաժեշտ ապացույցները.

Յուրաքանչյուր դարպաս հաճախորդի տեղեկատվությունը վերածում է սահմանված տեխնիկական կամ առևտրային արդյունքի՝ հաջորդ որոշման համար.

01

Polymer screen

Quantify target polymers, ՊՎՔ, PET, հավելումներ, moisture and contamination.

ԱրդյունքAccepted and excluded feed specification
02

Thermal route

Validate feeding, մոմ վարքագիծը, condensation and corrosion controls.

ԱրդյունքMaterial-specific process route
03

Product and permit

Confirm recovered-product status, outlets and local environmental boundary.

ԱրդյունքCommercial and compliance evidence pack
04

Configuration review

Freeze preparation, reactor, վերականգնում, utilities and acceptance interfaces.

ԱրդյունքProject configuration basis
ԾՐԱԳՐԻ ՀՏՀ

Հարցեր, որոնք պետք է լուծել նախքան կազմաձևումը.

Պատասխանները սահմանում են ինժեներական սահմանը; դրանք չեն փոխարինում նյութի ներկայացուցչական փորձարկումը կամ տեղական համապատասխանության ստուգումը.

What determines the continuous pyrolysis equipment list?

Feedstock form, կազմը, խոնավություն, աղտոտվածություն, planned operating schedule, recovered-product route, site utilities and permit requirements determine the configuration.

Can tires, plastics and oily sludge use exactly the same line?

Ոչ. They may share thermal-conversion principles, but their preparation, feeding, corrosion, խտացում, solid handling and environmental controls differ materially.

Can recovered oil performance be guaranteed from a general material description?

Ոչ. Representative analysis and an agreed sampling method are required before recovered-liquid quantity, quality or downstream use can be evaluated.

What should be included in acceptance testing?

Define feedstock, run duration, mass balance, operating stability, sampled outputs, կոմունալ ծառայություններ, safety interlocks and the applicable emissions or residue tests.

ՆԱԽԱԳԾԻ ԻՆԺԵՆԻԿԱԿԱՆ ՎԵՐԱԲԵՐՅԱԼ

Նախքան սարքավորում ընտրելը սահմանեք նյութը.

Կիսվեք ներկայացուցչական նյութի նկարագրությամբ, հասանելի ծավալը, կայքի կարգավիճակը և թիրախային արդյունքները. YUSHUNXIN-ը կօգտագործի այդ փաստերը՝ նախապատրաստելու գործընթացի սահմանների և կազմաձևման համապատասխան քննարկումը.

Սկսեք Ծրագրի վերանայումը