PROJEKTA SPECIFIKA TERMĀLĀ SISTĒMA

Neuzskatiet reaktora nosaukumu vai dienas jaudu kā pilnīgu projekta specifikāciju.

Izejvielas, sagatavošana, darbības nepārtrauktība, kondensāts, gāzes drošība, produktu apstrāde, vides kontrole, utilītas un vietējā piegādes joma ir jākonfigurē kopā.

A

Apstiprināta maza mēroga atsauce

YSX-F1 līdz YSX-F5 apzīmē 1, 2, 3, 4 un 5 t/dienā sānslīdes vai moduļu plānošanas atsauces riepām, plastmasas vai eļļainu dūņu izmēģinājumi.

B

Materiālu līdzsvars

Eļļa, gāze, cietām vielām un metālu saturošām izlaidēm ir vajadzīgas reprezentatīvas izejvielas, stabili izpildīti dati un saskaņota izlases robeža.

C

Tirdzniecības robeža

Cenas, ekspluatācijas izmaksas, produkta vērtībai un atdevei ir nepieciešamas datētas kotācijas un vietējā tirgus pierādījumi.

Avota kontrole: apstiprināts YOTO grupas produktu reģistrs. Galīgie parametri tiek izsniegti uz projekta specifiskā tehniskā līguma.

A continuous plastic-pyrolysis project adds controlled feeding, staged condensation, gas treatment and central controls. Uptime, energy demand, output routes and price require project confirmation.

How can sustainable plastic-to-fuel solutions deliver multiple benefits?

After formally entering the operational phase, the primary revenue streams for the plastic-to-fuel project include the following components.

Plastic pyrolysis can produce condensable liquid, non-condensable gas and solid residue. Their mass balance, sastāvu, permitted downstream use and commercial value depend on polymer mix, piesārņojums, operating conditions, product treatment, local regulation and buyer acceptance.

Pirolīzes laikā, the process also produces a certain amount of combustible gas (primarily light hydrocarbons such as methane, ethane, propane, and butane). After project-specific cleaning and safety review, eligible non-condensable gas may be considered as a supplementary process fuel; the usable amount and external-fuel demand require a verified mass and energy balance. This not only significantly reduces external energy consumption and operational costs but also enhances the overall energy efficiency of the system.

By converting waste plastics into reusable fuel, the project effectively reduces carbon emissions from landfilling and incineration of plastic waste. Tajā pašā laikā, any carbon-credit, subsidy or environmental-incentive eligibility must be confirmed against the applicable local program, metodoloģija, evidence and verification requirements; it is not included as automatic project income.

Taking a facility with a daily processing capacity of 20-30 tons of waste plastic as an example, under conditions of stable equipment operation and sufficient raw material supply, the project can typically recoup its investment costs within 2-3 years.
Sales of Fuel Oil
Utilization of Gas
Carbon Reduction Benefits
Return on Investment

Why Choose YUSHUNXIN?

We provide not only equipment but also turnkey solutions. These encompass raw material evaluation and process design, plant layout and equipment installation, operational training and maintenance guidance, as well as long-term technical optimization and after-sales service. Whether you are a plastic recycler, solid waste management company, or energy company in the circular economy, we can tailor the most cost-effective plastic-to-fuel project solution for you.

different types of plastic
YUSHUNXIN THERMAL CONVERSION

PE-, PP- and selected PS-rich streams can follow different thermal and condensation behavior. PVC, PET, brominated plastics, medical plastics and e-waste plastics require separate assessment.

Reference three-dimensional layout of a continuous thermal conversion line
01 / CONNECTED PROCESS

Follow the material, vapor, liquid, gas and solid paths

The reactor is one part of the line. Commercial operability depends on how each stream is prepared, transferred, controlled and discharged.

  1. 01Material characterization
  2. 02Feed preparation and sealed transfer
  3. 03Controlled thermal conversion
  4. 04Vapor separation and staged condensation
  5. 05Non-condensable gas safety and reuse
  6. 06Solid cooling, discharge and product handling
02 / MATERIAL-SPECIFIC DESIGN

Configuration questions that change the proposal

The following points should be resolved before selecting a capacity or preparing a commercial quotation.

Polymer composition

Confirm PE, PP, PS, PVC and PET proportions instead of describing the feed simply as mixed plastic.

Halogen control

PVC and brominated additives can change corrosion, gas-cleaning and recovered-liquid requirements.

Wax management

Plastic-derived vapors and liquids may require temperature-controlled lines, insulation and condensation staging.

Product route

Define whether recovered liquid is intended for permitted fuel use, refinery feed evaluation or another locally accepted outlet.

03 / OPERATING MODEL

Make utilities and product outlets visible before investment

A useful feasibility review connects the mass balance, enerģijas bilance, operating schedule and local product route.

Operating schedule

Define planned hours per day, shutdown windows, cleaning strategy, labor model and feedstock storage capacity.

Enerģijas integrācija

Evaluate non-condensable gas reuse, startup fuel, electrical loads, cooling demand and optional downstream energy use as one balance.

Quality control

Set sampling points for incoming material, condensate fractions, recovered solids, wastewater and exhaust gas.

Tirdzniecības robeža

Budgetary results remain conditional until the feedstock, vietne, product route and local compliance requirements are confirmed.

ATSAUCES KONFIGURĀCIJA

Tulkojiet projekta faktus aprīkojuma sarakstā.

Šī atsauces matrica parāda lēmuma loģiku. Galīgie daudzumi, modeļi un saskarnes ietilpst apstiprinātajā projekta priekšlikumā.

Sistēmas bloksTipisks apjomsKonfigurācijas pamats
Polymer preparationSorting, shredding, drying and removal of incompatible fractionsPE, PP, PS, PVC, PET and additive profile
Feed and conversionDensity control, sealed transfer, reactor and heating systemBulk density, melt behavior and operating duty
Wax and liquid handlingTemperature-controlled vapor lines, staged condensation and storageWax tendency and target recovered-liquid route
Halogen and gas controlMaterial exclusion, corrosion review and gas-treatment provisionsPVC, brominated additives and local limits
Residue and utilitiesSolid discharge, dzesēšana, water and electrical interfacesResidue classification and site conditions
LĒMUMU CEĻŠ, KAS PIEMĒROTS POSCIEM

Virziet projektu tikai tad, kad ir pieejami nepieciešamie pierādījumi.

Katrs vārti pārvērš klienta informāciju par noteiktu tehnisko vai komerciālo rezultātu nākamajam lēmumam.

01

Polymer screen

Quantify target polymers, PVC, PET, additives, moisture and contamination.

IzvadeAccepted and excluded feed specification
02

Termiskais maršruts

Validate feeding, vaska uzvedība, condensation and corrosion controls.

IzvadeMaterial-specific process route
03

Product and permit

Confirm recovered-product status, outlets and local environmental boundary.

IzvadeCommercial and compliance evidence pack
04

Configuration review

Freeze preparation, reaktors, atveseļošanās, utilities and acceptance interfaces.

IzvadeProject configuration basis
PROJEKTA BUJ

Jautājumi, kas jāatrisina pirms konfigurēšanas.

Atbildes nosaka inženiertehnisko robežu; tie neaizstāj reprezentatīvu materiālu testēšanu vai vietējo atbilstības pārbaudi.

What determines the continuous pyrolysis equipment list?

Feedstock form, sastāvu, mitrums, piesārņojums, planned operating schedule, recovered-product route, site utilities and permit requirements determine the configuration.

Can tires, plastics and oily sludge use exactly the same line?

Nē. They may share thermal-conversion principles, but their preparation, barošana, corrosion, kondensāts, solid handling and environmental controls differ materially.

Can recovered oil performance be guaranteed from a general material description?

Nē. Representative analysis and an agreed sampling method are required before recovered-liquid quantity, quality or downstream use can be evaluated.

What should be included in acceptance testing?

Define feedstock, run duration, mass balance, darbības stabilitāte, sampled outputs, komunālie pakalpojumi, safety interlocks and the applicable emissions or residue tests.

PROJEKTU INŽENIERĀCIJAS APSKATS

Pirms aprīkojuma izvēles definējiet materiālu.

Kopīgojiet reprezentatīvu materiāla aprakstu, pieejamais apjoms, vietnes statuss un mērķa rezultāti. YUSHUNXIN izmantos šos faktus, lai sagatavotu attiecīgo procesa robežu un konfigurācijas diskusiju.

Sāciet projekta pārskatīšanu