PROJECT-SPECIFIC THERMAL SYSTEM

Do not treat a reactor name or daily capacity as a complete project specification.

Bahan baku, persiapan, operating continuity, condensation, gas safety, product handling, pengendalian lingkungan, utilities and local delivery scope must be configured together.

A

Approved small-scale reference

YSX-F1 to YSX-F5 denote 1, 2, 3, 4 Dan 5 t/day skid or modular planning references for tire, plastic or oily-sludge trials.

B

Material balance

Oil, gas, solids and metal-bearing outputs require representative feedstock, stable-run data and an agreed sampling boundary.

C

Commercial boundary

Prices, operating costs, product value and return require dated quotations and local market evidence.

Source control: approved YOTO group product register. Final parameters are issued on the project-specific technical agreement.

A continuous plastic-pyrolysis project adds controlled feeding, staged condensation, gas treatment and central controls. Uptime, energy demand, output routes and price require project confirmation.

Bagaimana solusi plastik menjadi bahan bakar yang berkelanjutan dapat memberikan banyak manfaat?

Setelah resmi memasuki tahap operasional, aliran pendapatan utama untuk proyek plastik menjadi bahan bakar mencakup komponen-komponen berikut.

Plastic pyrolysis can produce condensable liquid, non-condensable gas and solid residue. Their mass balance, komposisi, permitted downstream use and commercial value depend on polymer mix, kontaminasi, kondisi pengoperasian, product treatment, local regulation and buyer acceptance.

Selama pirolisis, prosesnya juga menghasilkan sejumlah gas yang mudah terbakar (terutama hidrokarbon ringan seperti metana, etana, propana, dan butana). After project-specific cleaning and safety review, eligible non-condensable gas may be considered as a supplementary process fuel; the usable amount and external-fuel demand require a verified mass and energy balance. Hal ini tidak hanya mengurangi konsumsi energi eksternal dan biaya operasional secara signifikan, namun juga meningkatkan efisiensi energi sistem secara keseluruhan.

Dengan mengubah sampah plastik menjadi bahan bakar yang dapat digunakan kembali, proyek ini secara efektif mengurangi emisi karbon dari penimbunan dan pembakaran sampah plastik. Pada saat yang sama, any carbon-credit, subsidy or environmental-incentive eligibility must be confirmed against the applicable local program, methodology, evidence and verification requirements; it is not included as automatic project income.

Mengambil fasilitas dengan kapasitas pemrosesan harian sebesar 20-30 ton sampah plastik sebagai contoh, dalam kondisi pengoperasian peralatan yang stabil dan pasokan bahan baku yang cukup, proyek ini biasanya dapat menutup biaya investasinya 2-3 bertahun-tahun.
Penjualan Bahan Bakar Minyak
Pemanfaatan Gas
Manfaat Pengurangan Karbon
Pengembalian Investasi

Mengapa MemilihYUSHUNXIN?

Kami tidak hanya menyediakan peralatan tetapi juga solusi turnkey. Ini mencakup evaluasi bahan baku dan desain proses, tata letak pabrik dan pemasangan peralatan, pelatihan operasional dan bimbingan pemeliharaan, serta optimalisasi teknis jangka panjang dan layanan purna jual. Apakah Anda seorang pendaur ulang plastik, perusahaan pengelola limbah padat, atau perusahaan energi dalam ekonomi sirkular, kami dapat merancang solusi proyek plastik menjadi bahan bakar yang paling hemat biaya untuk Anda.

berbagai jenis plastik
YUSHUNXIN THERMAL CONVERSION

PE-, hal- and selected PS-rich streams can follow different thermal and condensation behavior. PVC, PET, brominated plastics, medical plastics and e-waste plastics require separate assessment.

Reference three-dimensional layout of a continuous thermal conversion line
01 / CONNECTED PROCESS

Follow the material, vapor, cairan, gas and solid paths

The reactor is one part of the line. Commercial operability depends on how each stream is prepared, transferred, controlled and discharged.

  1. 01Material characterization
  2. 02Feed preparation and sealed transfer
  3. 03Controlled thermal conversion
  4. 04Vapor separation and staged condensation
  5. 05Non-condensable gas safety and reuse
  6. 06Solid cooling, discharge and product handling
02 / MATERIAL-SPECIFIC DESIGN

Configuration questions that change the proposal

The following points should be resolved before selecting a capacity or preparing a commercial quotation.

Polymer composition

Confirm PE, hal, PS, PVC and PET proportions instead of describing the feed simply as mixed plastic.

Halogen control

PVC and brominated additives can change corrosion, gas-cleaning and recovered-liquid requirements.

Wax management

Plastic-derived vapors and liquids may require temperature-controlled lines, insulation and condensation staging.

Product route

Define whether recovered liquid is intended for permitted fuel use, refinery feed evaluation or another locally accepted outlet.

03 / OPERATING MODEL

Make utilities and product outlets visible before investment

A useful feasibility review connects the mass balance, energy balance, operating schedule and local product route.

Operating schedule

Define planned hours per day, shutdown windows, cleaning strategy, labor model and feedstock storage capacity.

Energy integration

Evaluate non-condensable gas reuse, startup fuel, electrical loads, cooling demand and optional downstream energy use as one balance.

Quality control

Set sampling points for incoming material, condensate fractions, recovered solids, wastewater and exhaust gas.

Commercial boundary

Budgetary results remain conditional until the feedstock, lokasi, product route and local compliance requirements are confirmed.

KONFIGURASI REFERENSI

Terjemahkan fakta proyek ke dalam daftar peralatan.

Matriks referensi ini menunjukkan logika keputusan. Jumlah akhir, model dan antarmuka termasuk dalam proposal proyek yang disetujui.

Blok sistemRuang lingkup yang khasDasar konfigurasi
Polymer preparationPenyortiran, merobek-robek, drying and removal of incompatible fractionsPE, hal, PS, PVC, PET and additive profile
Feed and conversionDensity control, sealed transfer, reactor and heating systemBulk density, melt behavior and operating duty
Wax and liquid handlingTemperature-controlled vapor lines, staged condensation and storageWax tendency and target recovered-liquid route
Halogen and gas controlMaterial exclusion, corrosion review and gas-treatment provisionsPVC, brominated additives and local limits
Residue and utilitiesSolid discharge, pendinginan, water and electrical interfacesResidue classification and site conditions
JALUR KEPUTUSAN BERPENGALAMAN TAHAP

Lanjutkan proyek hanya jika bukti yang diperlukan tersedia.

Setiap gerbang mengubah informasi pelanggan menjadi keluaran teknis atau komersial tertentu untuk keputusan berikutnya.

01

Polymer screen

Quantify target polymers, PVC, PET, additives, moisture and contamination.

KeluaranAccepted and excluded feed specification
02

Thermal route

Validate feeding, wax behavior, condensation and corrosion controls.

KeluaranMaterial-specific process route
03

Product and permit

Confirm recovered-product status, outlets and local environmental boundary.

KeluaranCommercial and compliance evidence pack
04

Configuration review

Freeze preparation, reactor, recovery, utilities and acceptance interfaces.

KeluaranProject configuration basis
FAQ PROYEK

Pertanyaan yang harus diselesaikan sebelum konfigurasi.

Jawaban menentukan batas teknik; hal ini tidak menggantikan pengujian material yang representatif atau tinjauan kepatuhan lokal.

What determines the continuous pyrolysis equipment list?

Feedstock form, komposisi, kelembaban, kontaminasi, planned operating schedule, recovered-product route, site utilities and permit requirements determine the configuration.

Can tires, plastics and oily sludge use exactly the same line?

TIDAK. They may share thermal-conversion principles, but their preparation, feeding, corrosion, condensation, solid handling and environmental controls differ materially.

Can recovered oil performance be guaranteed from a general material description?

TIDAK. Representative analysis and an agreed sampling method are required before recovered-liquid quantity, quality or downstream use can be evaluated.

What should be included in acceptance testing?

Define feedstock, run duration, mass balance, operating stability, sampled outputs, utilitas, safety interlocks and the applicable emissions or residue tests.

TINJAUAN TEKNIK PROYEK

Tentukan bahan sebelum memilih peralatan.

Bagikan deskripsi materi yang representatif, volume yang tersedia, status situs dan keluaran target. YUSHUNXIN akan menggunakan fakta-fakta tersebut untuk mempersiapkan batasan proses dan diskusi konfigurasi yang relevan.

Mulai Tinjauan Proyek