PROJECT-SPECIFIC THERMAL SYSTEM

Do not treat a reactor name or daily capacity as a complete project specification.

Nguyên liệu, sự chuẩn bị, operating continuity, condensation, gas safety, product handling, kiểm soát môi trường, utilities and local delivery scope must be configured together.

A

Approved small-scale reference

YSX-F1 to YSX-F5 denote 1, 2, 3, 4 Và 5 t/day skid or modular planning references for tire, plastic or oily-sludge trials.

B

Material balance

Oil, gas, solids and metal-bearing outputs require representative feedstock, stable-run data and an agreed sampling boundary.

C

Commercial boundary

Prices, operating costs, product value and return require dated quotations and local market evidence.

Source control: approved YOTO group product register. Final parameters are issued on the project-specific technical agreement.

A continuous plastic-pyrolysis project adds controlled feeding, staged condensation, gas treatment and central controls. Uptime, energy demand, output routes and price require project confirmation.

How can sustainable plastic-to-fuel solutions deliver multiple benefits?

After formally entering the operational phase, the primary revenue streams for the plastic-to-fuel project include the following components.

Plastic pyrolysis can produce condensable liquid, non-condensable gas and solid residue. Their mass balance, thành phần, permitted downstream use and commercial value depend on polymer mix, sự ô nhiễm, điều kiện hoạt động, product treatment, local regulation and buyer acceptance.

During pyrolysis, the process also produces a certain amount of combustible gas (primarily light hydrocarbons such as methane, ethane, propane, and butane). After project-specific cleaning and safety review, eligible non-condensable gas may be considered as a supplementary process fuel; the usable amount and external-fuel demand require a verified mass and energy balance. This not only significantly reduces external energy consumption and operational costs but also enhances the overall energy efficiency of the system.

By converting waste plastics into reusable fuel, the project effectively reduces carbon emissions from landfilling and incineration of plastic waste. Đồng thời, any carbon-credit, subsidy or environmental-incentive eligibility must be confirmed against the applicable local program, methodology, evidence and verification requirements; it is not included as automatic project income.

Taking a facility with a daily processing capacity of 20-30 tons of waste plastic as an example, under conditions of stable equipment operation and sufficient raw material supply, the project can typically recoup its investment costs within 2-3 years.
Sales of Fuel Oil
Utilization of Gas
Carbon Reduction Benefits
Return on Investment

Tại sao chọn YUSHUNXIN?

We provide not only equipment but also turnkey solutions. These encompass raw material evaluation and process design, plant layout and equipment installation, operational training and maintenance guidance, as well as long-term technical optimization and after-sales service. Whether you are a plastic recycler, solid waste management company, or energy company in the circular economy, we can tailor the most cost-effective plastic-to-fuel project solution for you.

different types of plastic
YUSHUNXIN THERMAL CONVERSION

PE-, PP- and selected PS-rich streams can follow different thermal and condensation behavior. PVC, PET, brominated plastics, medical plastics and e-waste plastics require separate assessment.

Reference three-dimensional layout of a continuous thermal conversion line
01 / CONNECTED PROCESS

Follow the material, vapor, chất lỏng, gas and solid paths

The reactor is one part of the line. Commercial operability depends on how each stream is prepared, transferred, controlled and discharged.

  1. 01Material characterization
  2. 02Feed preparation and sealed transfer
  3. 03Controlled thermal conversion
  4. 04Vapor separation and staged condensation
  5. 05Non-condensable gas safety and reuse
  6. 06Solid cooling, discharge and product handling
02 / MATERIAL-SPECIFIC DESIGN

Configuration questions that change the proposal

The following points should be resolved before selecting a capacity or preparing a commercial quotation.

Polymer composition

Confirm PE, PP, PS, PVC and PET proportions instead of describing the feed simply as mixed plastic.

Halogen control

PVC and brominated additives can change corrosion, gas-cleaning and recovered-liquid requirements.

Wax management

Plastic-derived vapors and liquids may require temperature-controlled lines, insulation and condensation staging.

Product route

Define whether recovered liquid is intended for permitted fuel use, refinery feed evaluation or another locally accepted outlet.

03 / OPERATING MODEL

Make utilities and product outlets visible before investment

A useful feasibility review connects the mass balance, energy balance, operating schedule and local product route.

Operating schedule

Define planned hours per day, shutdown windows, cleaning strategy, labor model and feedstock storage capacity.

Energy integration

Evaluate non-condensable gas reuse, startup fuel, electrical loads, cooling demand and optional downstream energy use as one balance.

Quality control

Set sampling points for incoming material, condensate fractions, recovered solids, wastewater and exhaust gas.

Commercial boundary

Budgetary results remain conditional until the feedstock, site, product route and local compliance requirements are confirmed.

CẤU HÌNH THAM KHẢO

Dịch thông tin dự án thành danh sách thiết bị.

Ma trận tham chiếu này hiển thị logic quyết định. Số lượng cuối cùng, mô hình và giao diện thuộc đề xuất dự án được phê duyệt.

Khối hệ thốngPhạm vi điển hìnhCơ sở cấu hình
Polymer preparationSắp xếp, sự băm nhỏ, drying and removal of incompatible fractionsPE, PP, PS, PVC, PET and additive profile
Feed and conversionDensity control, sealed transfer, reactor and heating systemBulk density, melt behavior and operating duty
Wax and liquid handlingTemperature-controlled vapor lines, staged condensation and storageWax tendency and target recovered-liquid route
Halogen and gas controlMaterial exclusion, corrosion review and gas-treatment provisionsPVC, brominated additives and local limits
Residue and utilitiesSolid discharge, làm mát, water and electrical interfacesResidue classification and site conditions
ĐƯỜNG QUYẾT ĐỊNH THEO GIAI ĐOẠN

Chỉ tiến hành dự án khi có sẵn bằng chứng cần thiết.

Mỗi cổng biến thông tin khách hàng thành đầu ra kỹ thuật hoặc thương mại xác định cho quyết định tiếp theo.

01

Polymer screen

Quantify target polymers, PVC, PET, additives, moisture and contamination.

đầu raAccepted and excluded feed specification
02

Thermal route

Validate feeding, wax behavior, condensation and corrosion controls.

đầu raMaterial-specific process route
03

Product and permit

Confirm recovered-product status, outlets and local environmental boundary.

đầu raCommercial and compliance evidence pack
04

Configuration review

Freeze preparation, reactor, sự hồi phục, utilities and acceptance interfaces.

đầu raProject configuration basis
Câu hỏi thường gặp về DỰ ÁN

Các câu hỏi cần giải quyết trước khi cấu hình.

Câu trả lời xác định ranh giới kỹ thuật; chúng không thay thế việc kiểm tra vật liệu mang tính đại diện hoặc đánh giá tuân thủ tại địa phương.

What determines the continuous pyrolysis equipment list?

Feedstock form, thành phần, độ ẩm, sự ô nhiễm, planned operating schedule, recovered-product route, site utilities and permit requirements determine the configuration.

Can tires, plastics and oily sludge use exactly the same line?

KHÔNG. They may share thermal-conversion principles, but their preparation, feeding, corrosion, condensation, solid handling and environmental controls differ materially.

Can recovered oil performance be guaranteed from a general material description?

KHÔNG. Representative analysis and an agreed sampling method are required before recovered-liquid quantity, quality or downstream use can be evaluated.

What should be included in acceptance testing?

Define feedstock, run duration, mass balance, operating stability, sampled outputs, tiện ích, safety interlocks and the applicable emissions or residue tests.

ĐÁNH GIÁ KỸ THUẬT DỰ ÁN

Xác định vật liệu trước khi lựa chọn thiết bị.

Chia sẻ mô tả tài liệu đại diện, khối lượng có sẵn, trạng thái trang web và đầu ra mục tiêu. YUSHUNXIN sẽ sử dụng những thông tin đó để chuẩn bị cho cuộc thảo luận về cấu hình và ranh giới quy trình có liên quan.

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