What is the design of 500kg/h solar panel processing line? How to achieve high-value recycling of materials? ՅՈՒՇՈՒՆՔՍԻՆ PV pyrolysis technology provides a solution for the core process of this production line. It not only boosts material recovery rates to over 98%, but also achieves zero pollution emissions throughout the production process.

What is the design concept for the entire line?

The 500kg/h solar panel recycling production line centers on a continuous pyrolysis reaction system, and the design aims to achieve stable, continuous feedstock inflow and outflow. Through the integration of modules such as automatic feeding, pyrolysis reaction, condensation recovery, and metal separation, it can maintain production balance at a processing capacity of 500 կգ/ժ, which avoids energy loss and efficiency fluctuations caused by manual intervention.

Այն արևային վահանակի պիրոլիզի նախագծի լուծում operates on the principle of energy self-circulation. The system can recover and utilizes the combustible gases generated during pyrolysis as heating fuel or for energy supply. This energy recovery design significantly reduces power consumption, and improves the overall energy utilization rate of the line to over 85%.

YUSHUNXIN prioritizes exhaust gas purification and safe tail gas treatment in its design, incorporating multi-stage condensation and adsorption systems to ensure emissions meet EU environmental standards. Մինչդեռ, it is equipped with an intelligent control safety module featuring functions such as gas leakage monitoring, automatic flameout protection, and abnormal alarm systems, which ensures the stability and safety of the system during long-term operation.

To accommodate varying production capacity requirements across different stages of enterprise development, the 500kg/h production line employs a modular configuration. If you require to expand production capacity, you can quickly scale up to a 1t/h capacity through parallel expansion.

What are the core process steps?

Intelligent Frame Removal and Junction Box Disassembly

Step 1: Intelligent Frame Removal and Junction Box Disassembly

The modules first enter the fully automatic frame removal machine. Robotic arms locate the aluminum frame positions, and the hydraulic cutting system completes separation of all four sides within 10 seconds. The aluminum frame recycling purity reaches 99%. Subsequently, infrared thermal imaging locates the junction box positions, and the robot performs non-destructive removal, ensuring a junction box reusability rate exceeding 90%.

Step 2: Laminate Crushing and Preliminary Sorting

Laminates removed from the frame enter the low-temperature crushing system. Այն էլեկտրոնային թափոնների մանրացման սարք crushes the materials, which initially separates the glass, solar cells, and backsheets. After crushing, the material passes through a vibrating screen. Material larger than 5mm returns to the crusher for reprocessing, while the mixture smaller than 5mm proceeds to the next process.

Laminate Crushing and Preliminary Sorting
Pyrolysis Separation

Step 3: Pyrolysis Separation

The mixed material enters a sealed low-temperature pyrolysis furnace. At 450°C under an oxygen-free environment, EVA and backsheet polymers decompose into condensable oil, gas and carbon black. After pyrolysis, սիլիկոնային վաֆլիներ, մետաղներ, and glass in the material are thoroughly loosened, which creates ideal conditions for subsequent sorting.

Step 4: Multi-stage Sorting

After pyrolysis, the material enters an պտտվող հոսանքի բաժանարար to extract copper-welded strips and ալյումինե particles, achieving a purity of 98%. Հաջորդը, the high-voltage electrostatic separator separates silicon particles from glass powder, achieving a 95% separation efficiency based on differences in electrical conductivity. Հետո, the air separator further purifies the silicon material, and removes residual plastic fragments.

Multi-stage Sorting
Dust Control and Exhaust Gas Treatment

Step 5: Dust Control and Exhaust Gas Treatment

Այն արևային վահանակների վերամշակման կառավարում features a centralized dust collection system with negative pressure collection. Exhaust gases undergo secondary combustion, rapid cooling, and activated carbon adsorption treatment throughout the process, which reduces the risk of dioxin emissions exceeding standards by 99%.

In addition to our 500kg/h solar panel processing production line, we can also design photovoltaic panel recycling solutions according to your target output. We welcome you to contact us.

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