With the continuous growth in the number of new energy vehicles, the recycling and reuse of lithium batteries are becoming an indispensable part of the new energy industry chain. Buna görə də, more and more companies are beginning to focus on the recycling of lithium batteries from end-of-life electric vehicles. We will introduce YUSHUNXIN istifadə müddəti bitmiş EV batareyaları üçün yaşıl təkrar emal həlləri, and we hope this provides reference points for corporate investment or collaboration.

What methods are available for recycling lithium from end-of-life electric vehicles?

There are two primary methods for the green recycling of end-of-life EV batteries: mechanical recycling and pyrolytic recycling. If you wish to enter the industry with a lower investment, you may initially adopt mechanical recycling. If you seek higher recovery rates, you may opt for a combined solution of pyrolytic recovery and chemical smelting. In actual projects, many companies also integrate the two processes.

Mechanical Recycling Method

Mechanical Recycling Method For Recycling Lithium

  • Mechanical recycling primarily involves physical operations such as discharging, disassembling, crushing, screening, and sorting batteries by mechanical equipment. This process separates materials like casings, electrode sheets, and separators from the batteries, and then further extracts the metallic components. This method is suitable for businesses with low capacity, limited investment budgets, and less demanding requirements for metal purity, such as regional recycling centers or pre-treatment plants.

  • The advantages include excellent environmental performance, relatively low energy consumption, and ease of automation. The entire process primarily relies on physical separation without generating significant exhaust gases or waste liquids. It does not require high-temperature treatment, so the effect of energy saving is significant and the overall operation is continuous and stable.

Pyrolytic Recycling Method

Pyrolysis Recycling Method For Recycling Lithium

  • Pyrolytic recycling involves thermally decomposing batteries under high temperatures and inert gas conditions. This process causes the electrolyte to evaporate, the binder to decompose, and the active materials to separate from the current collector. Then the batteries enter subsequent chemical extraction stages. It is suitable for large recycling plants or enterprises with comprehensive environmental protection facilities, particularly for projects requiring high metal recovery rates.

  • This process can condition and separate electrode-bearing fractions; the measured recovery and output specification depend on chemistry, input condition, proses marşrutu, sampling and downstream acceptance. It also features strong adaptability, capable of processing various types of lithium batteries, including ternary, litium dəmir fosfat, and polymer batteries. Əlavə olaraq, the material after pyrolysis is easier to process in hydrometallurgical purification, thereby enhancing the efficiency of subsequent metal extraction processes.

What is the approximate cost of establishing an electric vehicle battery recycling plant?

The EV batareyalarının təkrar emalı layihəsi həlləri investment primarily includes equipment procurement, facility construction, environmental protection systems, installation and commissioning, as well as labor costs. The specific cost will vary depending on production capacity, automation level, proses marşrutu, and local policies. And the following two options can serve as a reference. The specific fees will depend on an assessment of your actual circumstances.

500kg/h Green Recycling Solution for End-of-Life EV Batteries

500kgh Green Recycling Solution for End-of-Life EV Batteries

 

A 500 kg/h lithium-battery line is a planning capacity class. Discharge and dismantling responsibility, kimya, giriş formatı, təhlükəsizlik nəzarətləri, separation modules, çıxış spesifikasiyası, utilities and price must be confirmed in the approved project scope.

1000kg/h Green Recycling Solution for End-of-Life EV Batteries

1000kgh Green Recycling Solution for End-of-Life EV Batteries

 

A 1,000 kg/h lithium-battery line is a higher-throughput planning class. Final automation, safety architecture, proses marşrutu, çıxış keyfiyyəti, kommunal xidmətlər, operating schedule and commercial terms require representative material review and written confirmation.

How to Select an Appropriate Green Recycling Solution for End-of-Life EV Batteries?

End-of-Life EV Batteries

When selecting an appropriate EV lithium battery recycling production line, in addition to matching your processing capacity, battery types, and investment budget, you should place greater emphasis on the supplier’s technical capabilities.We possess years of experience in developing lithium battery recycling equipment and offer clients comprehensive services from solution design and equipment manufacturing to installation, commissioning, and personnel training.

If you still have questions about the adaptability of different battery types, or wish to learn more about factory investment plans, please feel free to contact us at any time. Let us work together to promote the sustainable development of the green energy industry!

YUSHUNXIN
KATALOQLA YÜZLƏŞDİRİLMİŞ MÜHENDİSLİK ƏSASLARI

End-of-life EV project planning

Connect regulatory, logistika, safety and material-processing responsibilities in one project boundary.

01

Daxil olan material

ölkə, collection model, battery population, kimya, pack condition and treatment responsibility.

02

Gözlənilən nəticələr

Traceable prepared and classified fractions for approved downstream receivers.

03

Layihə interfeysləri

Permitting, transport, quarantine, emergency response, kommunal xidmətlər, emissions and receiver contracts.

MODEL VƏ ƏLAVƏ QEYDİYYATI

Yalnız seçilmiş proses sərhədinə uyğun gələn sıradan istifadə edin.

Kataloq arayışıTutumGücFiziki zərfDaxil edilmiş sərhəd
YSX public familyPublic equipment family500–1,000 kg/h102–238 kW20–35 m line; 7.5–19.5 tStandard equipment-family envelope; no per-model allocation
YSX-LR500LR complete line500 kq/saat320 kVt40 × 15 × 7.5 mConditioning, separation and gas-treatment line
YSX-LR1000LR complete line1,000 kq/saat410 kVt45 × 17 × 7.5 mConditioning, separation and gas-treatment line
Project reference - 500Earlier integrated layout500 kq/saat300 kVt60 × 7 × 7 mEarlier layout without a published model label
Project reference - 1000Earlier integrated layout1,000 kq/saat349 kVt80 × 7 × 7 mEarlier layout without a published model label

Konfiqurasiya qaydası: kataloq tutumu planlaşdırma istinadıdır. Sabit ötürmə qabiliyyəti, quraşdırılmış/işləmə gücü, iz, bərpa, saflıq, emissiya və kommunal tələbat təsdiq edilmiş avadanlıq siyahısını tələb edir, təmsil material və yazılı qəbul şərtləri.

Konfiqurasiya və kotirovkadan əvvəl tələb olunan məlumat

  1. Nümayəndə material fotoşəkilləri, spesifikasiyalar və mövcud nümunə.
  2. Tələb olunan tutum və növbə başına saat, gündə və iş günlərində növbələr.
  3. Hədəf nəticələri, nümunə götürmə üsulu və aşağı axın qəbuledici tələbləri.
  4. Sayt ölkəsi, mövcud güc, yanacaq, su, sıxılmış hava və bina məhdudiyyətləri.
  5. Yerli ətraf mühit, yanğın, saxlama və əməyin mühafizəsi tələbləri.
  6. Tələb olunan çatdırılma sərhədi: avadanlıq, layout, quraşdırma, istismara vermə və təlim.