With the continuous growth in the number of new energy vehicles, the recycling and reuse of lithium batteries are becoming an indispensable part of the new energy industry chain. Shuning uchun, more and more companies are beginning to focus on the recycling of lithium batteries from end-of-life electric vehicles. We will introduce YUSHUNXIN green recycling solutions for end-of-life EV batteries, and we hope this provides reference points for corporate investment or collaboration.

What methods are available for recycling lithium from end-of-life electric vehicles?

There are two primary methods for the green recycling of end-of-life EV batteries: mechanical recycling and pyrolytic recycling. If you wish to enter the industry with a lower investment, you may initially adopt mechanical recycling. If you seek higher recovery rates, you may opt for a combined solution of pyrolytic recovery and chemical smelting. In actual projects, many companies also integrate the two processes.

Mechanical Recycling Method

Mechanical Recycling Method For Recycling Lithium
  • Mechanical recycling primarily involves physical operations such as discharging, disassembling, maydalash, skrining, and sorting batteries by mechanical equipment. This process separates materials like casings, electrode sheets, and separators from the batteries, and then further extracts the metallic components. This method is suitable for businesses with low capacity, limited investment budgets, and less demanding requirements for metal purity, such as regional recycling centers or pre-treatment plants.

  • The advantages include excellent environmental performance, relatively low energy consumption, and ease of automation. The entire process primarily relies on physical separation without generating significant exhaust gases or waste liquids. It does not require high-temperature treatment, so the effect of energy saving is significant and the overall operation is continuous and stable.

Pyrolytic Recycling Method

Pyrolysis Recycling Method For Recycling Lithium
  • Pyrolytic recycling involves thermally decomposing batteries under high temperatures and inert gas conditions. This process causes the electrolyte to evaporate, the binder to decompose, and the active materials to separate from the current collector. Then the batteries enter subsequent chemical extraction stages. It is suitable for large recycling plants or enterprises with comprehensive environmental protection facilities, particularly for projects requiring high metall recovery rates.

  • This process can condition and separate electrode-bearing fractions; the measured recovery and output specification depend on chemistry, input condition, jarayon yo'nalishi, sampling and downstream acceptance. It also features strong adaptability, capable of processing various types of lithium batteries, including ternary, lithium iron phosphate, and polymer batteries. Qo'shimcha, the material after pyrolysis is easier to process in hydrometallurgical purification, thereby enhancing the efficiency of subsequent metal extraction processes.

What is the approximate cost of establishing an electric vehicle battery recycling plant?

The EV batareyalarini qayta ishlash bo'yicha loyiha echimlari investment primarily includes equipment procurement, facility construction, environmental protection systems, installation and commissioning, as well as labor costs. The specific cost will vary depending on production capacity, automation level, jarayon yo'nalishi, and local policies. And the following two options can serve as a reference. The specific fees will depend on an assessment of your actual circumstances.

How to Select an Appropriate Green Recycling Solution for End-of-Life EV Batteries?

End-of-Life EV Batteries

When selecting an appropriate EV lithium battery recycling production line, in addition to matching your processing capacity, battery types, and investment budget, you should place greater emphasis on the supplier’s technical capabilities.We possess years of experience in developing lithium battery recycling equipment and offer clients comprehensive services from solution design and equipment manufacturing to installation, ishga tushirish, and personnel training.

If you still have questions about the adaptability of different battery types, or wish to learn more about factory investment plans, please feel free to contact us at any time. Let us work together to promote the sustainable development of the green energy industry!

YUSHUNXIN
KATALOG BO'YICHA MUHENDISLIK ASOSLARI

End-of-life EV project planning

Connect regulatory, logistika, safety and material-processing responsibilities in one project boundary.

01

Kiruvchi material

Mamlakat, collection model, battery population, kimyo, pack condition and treatment responsibility.

02

Kutilayotgan natijalar

Traceable prepared and classified fractions for approved downstream receivers.

03

Loyiha interfeyslari

Permitting, transport, quarantine, emergency response, kommunal xizmatlar, emissions and receiver contracts.

MODEL VA QO'LLANISH RO'YXATI

Faqat tanlangan jarayon chegarasiga mos keladigan qatordan foydalaning.

Katalog ma'lumotnomasiImkoniyatQuvvatJismoniy konvertKiritilgan chegara
YSX public familyPublic equipment family500–1,000 kg/h102–238 kW20–35 m line; 7.5–19.5 tStandard equipment-family envelope; no per-model allocation
YSX-LR500LR complete line500 kg/soat320 kVt40 × 15 × 7.5 mConditioning, separation and gas-treatment line
YSX-LR1000LR complete line1,000 kg/soat410 kVt45 × 17 × 7.5 mConditioning, separation and gas-treatment line
Project reference - 500Earlier integrated layout500 kg/soat300 kVt60 × 7 × 7 mEarlier layout without a published model label
Project reference - 1000Earlier integrated layout1,000 kg/soat349 kVt80 × 7 × 7 mEarlier layout without a published model label

Konfiguratsiya qoidasi: katalog sig'imi rejalashtirish ma'lumotnomasidir. Barqaror o'tkazish qobiliyati, o'rnatilgan/ishlash quvvati, iz, tiklanish, poklik, emissiya va kommunal talablar tasdiqlangan uskunalar ro'yxatini talab qiladi, vakillik materiali va yozma qabul qilish shartlari.

Konfiguratsiya va kotirovkadan oldin talab qilinadigan ma'lumotlar

  1. Vakillik materiallari fotosuratlari, spetsifikatsiyalar va mavjud namuna.
  2. Kerakli quvvat va smenada soat, kunlik va ish kunlaridagi smenalar.
  3. Maqsadli natijalar, namuna olish usuli va quyi oqim qabul qiluvchiga talablar.
  4. Sayt mamlakati, mavjud quvvat, yoqilg'i, suv, siqilgan havo va qurilish chegaralari.
  5. Mahalliy atrof-muhit, olov, saqlash va mehnatni muhofaza qilish talablari.
  6. Talab qilingan yetkazib berish chegarasi: uskunalar, tartib, o'rnatish, ishga tushirish va o'qitish.