With the continuous growth in the number of new energy vehicles, the recycling and reuse of lithium batteries are becoming an indispensable part of the new energy industry chain. Karena itu, more and more companies are beginning to focus on the recycling of lithium batteries from end-of-life electric vehicles. We will introduce YUSHUNXIN solusi daur ulang ramah lingkungan untuk baterai kendaraan listrik yang sudah habis masa pakainya, and we hope this provides reference points for corporate investment or collaboration.

What methods are available for recycling lithium from end-of-life electric vehicles?

There are two primary methods for the green recycling of end-of-life EV batteries: mechanical recycling and pyrolytic recycling. If you wish to enter the industry with a lower investment, you may initially adopt mechanical recycling. If you seek higher recovery rates, you may opt for a combined solution of pyrolytic recovery and chemical smelting. In actual projects, many companies also integrate the two processes.

Mechanical Recycling Method

Mechanical Recycling Method For Recycling Lithium

  • Mechanical recycling primarily involves physical operations such as discharging, disassembling, penumpasan, penyaringan, and sorting batteries by mechanical equipment. This process separates materials like casings, electrode sheets, and separators from the batteries, and then further extracts the metallic components. This method is suitable for businesses with low capacity, limited investment budgets, and less demanding requirements for metal purity, such as regional recycling centers or pre-treatment plants.

  • The advantages include excellent environmental performance, relatively low energy consumption, and ease of automation. The entire process primarily relies on physical separation without generating significant exhaust gases or waste liquids. It does not require high-temperature treatment, so the effect of energy saving is significant and the overall operation is continuous and stable.

Pyrolytic Recycling Method

Pyrolysis Recycling Method For Recycling Lithium

  • Pyrolytic recycling involves thermally decomposing batteries under high temperatures and inert gas conditions. This process causes the electrolyte to evaporate, the binder to decompose, and the active materials to separate from the current collector. Then the batteries enter subsequent chemical extraction stages. It is suitable for large recycling plants or enterprises with comprehensive environmental protection facilities, particularly for projects requiring high metal recovery rates.

  • This process can condition and separate electrode-bearing fractions; the measured recovery and output specification depend on chemistry, input condition, rute proses, sampling and downstream acceptance. It also features strong adaptability, capable of processing various types of lithium batteries, including ternary, litium besi fosfat, and polymer batteries. Selain itu, the material after pyrolysis is easier to process in hydrometallurgical purification, thereby enhancing the efficiency of subsequent metal extraction processes.

What is the approximate cost of establishing an electric vehicle battery recycling plant?

Itu Solusi proyek daur ulang baterai EV investment primarily includes equipment procurement, facility construction, environmental protection systems, installation and commissioning, as well as labor costs. The specific cost will vary depending on production capacity, automation level, rute proses, and local policies. And the following two options can serve as a reference. The specific fees will depend on an assessment of your actual circumstances.

500kg/h Green Recycling Solution for End-of-Life EV Batteries

500kgh Green Recycling Solution for End-of-Life EV Batteries

 

A 500 kg/h lithium-battery line is a planning capacity class. Discharge and dismantling responsibility, kimia, format masukan, kontrol keamanan, separation modules, output specification, utilities and price must be confirmed in the approved project scope.

1000kg/h Green Recycling Solution for End-of-Life EV Batteries

1000kgh Green Recycling Solution for End-of-Life EV Batteries

 

A 1,000 kg/h lithium-battery line is a higher-throughput planning class. Final automation, safety architecture, rute proses, kualitas keluaran, utilitas, operating schedule and commercial terms require representative material review and written confirmation.

How to Select an Appropriate Green Recycling Solution for End-of-Life EV Batteries?

End-of-Life EV Batteries

When selecting an appropriate EV lithium battery recycling production line, in addition to matching your processing capacity, battery types, dan anggaran investasi, you should place greater emphasis on the supplier’s technical capabilities.We possess years of experience in developing lithium battery recycling equipment and offer clients comprehensive services from solution design and equipment manufacturing to installation, komisioning, and personnel training.

If you still have questions about the adaptability of different battery types, or wish to learn more about factory investment plans, please feel free to contact us at any time. Let us work together to promote the sustainable development of the green energy industry!

YUSHUNXIN
DASAR TEKNIK YANG DISELASKAN KATALOG

End-of-life EV project planning

Connect regulatory, logistik, safety and material-processing responsibilities in one project boundary.

01

Materi masuk

Negara, collection model, battery population, kimia, pack condition and treatment responsibility.

02

Output yang diharapkan

Traceable prepared and classified fractions for approved downstream receivers.

03

Antarmuka proyek

Permitting, mengangkut, quarantine, emergency response, utilitas, emissions and receiver contracts.

DAFTAR MODEL DAN RUANG LINGKUP

Gunakan hanya baris yang cocok dengan batas proses yang dipilih.

Referensi katalogKapasitasKekuatanAmplop fisikTermasuk batas
Keluarga publik YSXKeluarga peralatan publik500–1.000 kg/jam102–238kW20garis –35 m; 7.5–19,5 tonAmplop keluarga perlengkapan standar; tidak ada alokasi per model
YSX-LR500Baris lengkap LR500 kg/jam320 kW40 × 15 × 7.5 MPengkondisian, jalur pemisahan dan pengolahan gas
YSX-LR1000Baris lengkap LR1,000 kg/jam410 kW45 × 17 × 7.5 MPengkondisian, jalur pemisahan dan pengolahan gas
Referensi proyek - 500Tata letak terintegrasi sebelumnya500 kg/jam300 kW60 × 7 × 7 MTata letak sebelumnya tanpa label model yang dipublikasikan
Referensi proyek - 1000Tata letak terintegrasi sebelumnya1,000 kg/jam349 kW80 × 7 × 7 MTata letak sebelumnya tanpa label model yang dipublikasikan

Aturan konfigurasi: kapasitas katalog merupakan acuan perencanaan. Throughput yang stabil, daya terpasang/pengoperasian, tapak, pemulihan, kemurnian, emisi dan permintaan utilitas memerlukan daftar peralatan yang disetujui, syarat penerimaan materi dan tertulis yang representatif.

Informasi diperlukan sebelum konfigurasi dan kutipan

  1. Foto materi yang representatif, spesifikasi dan sampel yang tersedia.
  2. Kapasitas yang dibutuhkan ditambah jam kerja per shift, shift per hari dan hari operasional.
  3. Menargetkan keluaran, metode pengambilan sampel dan persyaratan penerima hilir.
  4. Negara situs, daya yang tersedia, bahan bakar, air, udara bertekanan dan batas bangunan.
  5. Lingkungan setempat, api, persyaratan penyimpanan dan keselamatan kerja.
  6. Batas pengiriman yang diminta: peralatan, tata letak, instalasi, komisioning dan pelatihan.