With the continuous growth in the number of new energy vehicles, the recycling and reuse of lithium batteries are becoming an indispensable part of the new energy industry chain. O lea la, more and more companies are beginning to focus on the recycling of lithium batteries from end-of-life electric vehicles. We will introduce YUSHUNXIN green recycling solutions for end-of-life EV batteries, and we hope this provides reference points for corporate investment or collaboration.

What methods are available for recycling lithium from end-of-life electric vehicles?

There are two primary methods for the green recycling of end-of-life EV batteries: mechanical recycling and pyrolytic recycling. If you wish to enter the industry with a lower investment, you may initially adopt mechanical recycling. If you seek higher recovery rates, you may opt for a combined solution of pyrolytic recovery and chemical smelting. In actual projects, many companies also integrate the two processes.

Mechanical Recycling Method

Mechanical Recycling Method For Recycling Lithium

  • Mechanical recycling primarily involves physical operations such as discharging, disassembling, crushing, screening, and sorting batteries by mechanical equipment. O lenei faiga e tuueseese ai mea e pei o pusa, pepa eletise, ma seseparators mai maa, ona toe aveese mai lea o vaega uamea. O lenei metotia e talafeagai mo pisinisi e maualalo le gafatia, fa'atapula'aina o tupe fa'afaigaluega, ma le mana'omia itiiti mo le mama mama, e pei o nofoaga fa'aitulagi e toe fa'aaogāina po'o la'au mua'i togafitia.

  • O mea lelei e aofia ai faʻatinoga lelei o le siosiomaga, fa'atauva'a maualalo le malosi, ma le faigofie ole masini. O le fa'agasologa atoa e fa'alagolago i le tu'ueseeseina fa'aletino e aunoa ma le fa'atupuina o kasa ta'a'ese po'o vai fa'aleaga. E le manaʻomia togafitiga maualuga-vevela, e taua tele le a'afiaga o le fa'asaoina o le malosi ma o le fa'agaioiga atoa e fa'aauau ma mautu.

Pyrolytic Recycling Method

Pyrolysis Recycling Method Mo Recycle Lithium

  • Pyrolytic recycling involves thermally decomposing batteries under high temperatures and inert gas conditions. This process causes the electrolyte to evaporate, the binder to decompose, and the active materials to separate from the current collector. Then the batteries enter subsequent chemical extraction stages. It is suitable for large recycling plants or enterprises with comprehensive environmental protection facilities, particularly for projects requiring high metal recovery rates.

  • This process can condition and separate electrode-bearing fractions; the measured recovery and output specification depend on chemistry, input condition, auala faiga, sampling and downstream acceptance. It also features strong adaptability, capable of processing various types of lithium batteries, including ternary, lithium iron phosphate, and polymer batteries. E le gata i lea, o mea ina ua uma pyrolysis e faigofie ona faʻagasolo i le faʻamamaina hydrometallurgical, fa'apea le fa'aleleia atili o le fa'agasologa o fa'agasologa o le fa'amamaina o u'amea.

O le a le tau fa'atatau o le fa'atuina o se fale eletise e toe fa'aaogaina maa?

O le EV maa toe fa'aaogaina fofo poloketi tupe fa'afaigaluega e aofia ai le fa'atauina o meafaigaluega, fausiaina o fale, faiga puipuia o le siosiomaga, fa'apipi'i ma fa'atonu, faapea foi ma tau o tagata faigaluega. Ole tau fa'apitoa ole a eseese e fa'atatau ile gaosiga gafatia, tulaga tau masini, auala faiga, ma faiga fa'alotoifale. Ma o filifiliga nei e lua e mafai ona avea ma faʻamatalaga. O totogi fa'apitoa o le a fa'alagolago i se iloiloga o lou tulaga moni.

500kilokalama/h Fofo Toe Fa'aaogā Meamata mo Ma'a EV Fa'ai'u o le Ola

500kgh Green Recycling Solution mo Ma'a EV I'u-o-Olaga

 

A 500 kg/h lithium-battery line is a planning capacity class. Discharge and dismantling responsibility, kemisi, fa'apipi'i fa'aoga, pulega saogalemu, separation modules, output specification, utilities and price must be confirmed in the approved project scope.

1000kilokalama/h Fofo Toe Fa'aaogā Meamata mo Ma'a EV Fa'ai'u o le Ola

1000kgh Green Recycling Solution mo Ma'a EV I'u-o-Olaga

 

A 1,000 kg/h lithium-battery line is a higher-throughput planning class. Final automation, safety architecture, auala faiga, tulaga lelei, mea aoga, operating schedule and commercial terms require representative material review and written confirmation.

How to Select an Appropriate Green Recycling Solution for End-of-Life EV Batteries?

End-of-Life EV Batteries

Pe a filifilia se laina talafeagai EV lithium maa toe gaosia, fa'aopoopo i le fa'afetauiina o lou gafatia fa'agaioiga, ituaiga maa, ma tupe fa'afaigaluega, e tatau ona e tuʻuina atu le faʻamamafa sili atu i le faʻatau oloa faʻapitoa gafatia. Matou te maua le tele o tausaga o le poto masani i le atinaʻeina o masini toe faʻaaogaina maa lithium ma ofo atu i tagata faʻatau auaunaga atoatoa mai le mamanu fofo ma meafaigaluega gaosiga e faʻapipiʻi., fa'atonuina, ma aoaoga mo tagata faigaluega.

Afai e i ai pea au fesili e uiga i le fetuutuunai o ituaiga maa eseese, po'o le mana'o e a'oa'o atili e uiga i fuafuaga fa'afaigaluega falegaosimea, faamolemole lagona le saoloto e faafesootai matou i soo se taimi. Tatou galulue fa'atasi e fa'alauiloa le atina'e gafataulimaina o le alamanuia malosi lanu meamata!

YUSHUNXIN
CATALOGUE-ALIGNED ENGINEERING BASIS

End-of-life EV project planning

Connect regulatory, logistics, safety and material-processing responsibilities in one project boundary.

01

Incoming material

Atunuu, collection model, battery population, kemisi, pack condition and treatment responsibility.

02

Expected outputs

Traceable prepared and classified fractions for approved downstream receivers.

03

Project interfaces

Permitting, transport, quarantine, emergency response, mea aoga, emissions and receiver contracts.

MODEL AND SCOPE REGISTER

Use only the row matching the selected process boundary.

Catalogue referenceCapacityMalosiagaPhysical envelopeIncluded boundary
YSX public familyPublic equipment family500–1,000 kg/h102–238 kW20–35 m line; 7.5–19.5 tStandard equipment-family envelope; no per-model allocation
YSX-LR500LR complete line500 kilokalama/h320 kW40 × 15 × 7.5 mConditioning, separation and gas-treatment line
YSX-LR1000LR complete line1,000 kilokalama/h410 kW45 × 17 × 7.5 mConditioning, separation and gas-treatment line
Project reference - 500Earlier integrated layout500 kilokalama/h300 kW60 × 7 × 7 mEarlier layout without a published model label
Project reference - 1000Earlier integrated layout1,000 kilokalama/h349 kW80 × 7 × 7 mEarlier layout without a published model label

Configuration rule: catalogue capacity is a planning reference. Stable throughput, installed/operating power, footprint, recovery, purity, emissions and utility demand require the approved equipment list, representative material and written acceptance conditions.

Information required before configuration and quotation

  1. Representative material photos, specifications and available sample.
  2. Required capacity plus hours per shift, shifts per day and operating days.
  3. Galuega fa'atino, sampling method and downstream receiver requirements.
  4. Site country, available power, fuel, vai, compressed air and building limits.
  5. Local environmental, fire, storage and occupational-safety requirements.
  6. Requested delivery boundary: meafaigaluega, fa'atulagaina, installation, commissioning and training.