With the rapid development of the photovoltaic industry, a large number of photovoltaic modules will reach the end of their service life within the next twenty to thirty years. As the mainstream product in current photovoltaic applications, single-glass modules occupy a significant proportion. For the structural characteristics of single-glass modules, JUZUNXIN provides a single-glass photovoltaic panels disposal project that balances environmental safety, resource recovery rates and economic viability.

What is the structure of a single-glass photovoltaic panel?

suna panelo
single-glass pv panel

The typical structure of a single-glass photovoltaic module consists of: tempered glass, EVA, sunaj ĉeloj, EVA, backsheet, aluminum frame, and junction box. Common dimensions for single-glass PV panels are 1650mm × 992mm × 40mm, which are suitable for most photovoltaic systems.

Recycling Targets for Single-Glass Photovoltaic Panel Disposal Project

The recycling targets for single-glass photovoltaic panel disposal project primarily include:

recycled glass

Kontado pri proksimume 70% of the total module weight, recycled glass is available in architectural glass, road construction materials, or glass fiber production.

Silicon wafers

After recycling, the process purifies and reprocesses them into reclaimed silicon material. Following purification, you can reuse this material in solar cell production or the semiconductor industry.

aluminiaj kadroj

You can directly re-melt and reuse aluminio frames, kupraj dratoj, silver paste, and other metals, which provides high circular economy value.

EVA

EVA and backsheet plastics can serve as fuel or chemical raw materials, thereby enhancing overall resource utilization efficiency.

What is the process for recycling single-glass photovoltaic panels?

For the structural characteristics of single-glass photovoltaic modules, the single-glass photovoltaic panel disposal project employs automatic equipment to achieve an efficient, environmentally friendly, and cost-effective PV panel recycling process.

1. Antaŭ-prilaborado

Upon arrival at the facility, end-of-life components undergo inspection, ordigo, and registration. Workers reject modules with severe damage or high impurity content to ensure process stability in subsequent stages.

2. Frame Disassembly

It mechanically removes aluminum alloy frames and junction boxes, separating metal components for direct recycling. After cleaning and adhesive removal, aluminum frames can enter aluminum smelting recycling systems with recovery rates exceeding 95%. It is capable of mechanically separating the diodes, kupraj dratoj, and plastic in the junction box, while the copper wires enter the metal recycling process.

3. Glass Removal

It mechanically separates the glass layer from the back sheet, siliciaj oblatoj, and other materials within the photovoltaic module. This step aims to expose the composite layer comprising glass, EVA, and solar cells, thereby creating conditions for subsequent separation.

4. EVA Separation

After pyrolysis completely separates the glass and solar cells, then the conveyor send each material to its corresponding reuse process.

5. Material Sorting

The separated materials enter distinct recycling systems, which realize automatic separation of glass, siliciaj oblatoj, metaloj, and plastics.

What are the primary equipment configurations for single-glass photovoltaic panel disposal project?

The single-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. Ni ankaŭ povas personecigi la produktan linion laŭ klientaj postuloj. Below are the main equipment in the single-glass solar recycling process. Vi ankaŭ povas klaki por lerni pli pri la kosto de suna panelo recikla maŝino.

aluminum frame removal machine

Kadro Foriga Maŝino

La fotovoltaeca panela foriga maŝino estas specife desegnita por la reciklado kaj reuzo de malŝparo fotovoltaikaj paneloj.. Ĉi tiu ekipaĵo efike apartigas la kadrojn de la moduloj, kiu ebligas la recikladon de fotovoltaaj panelaj materialoj.

Airflow gravity separator

Gravity separation equipment

The airflow density separator screens ground materials through density-based sieving, which separates copper, silicia pulvoro, and plastic. The equipment features stable performance, high efficiency, and low energy consumption.

Vitra Foriga Maŝino

Vitra Foriga Maŝino

Ĉi tiu ekipaĵo uzas altnivelan mekanikan apartigteknologion por rapide kaj sekure apartigi vitron de fotovoltaikaj paneloj, kreante apartajn frakciojn por testado kaj difinitan laŭfluan itineron.

e-waste shredder

Elektronika Rubo Shredder

This shredder mainly serves the preliminary crushing and recycling of photovoltaic panels, featuring stable crushing performance and high efficiency.

elektrostatika apartigilo

Elektrostatika Apartigilo

The electrostatic separator is suitable for sorting mixed materials of varying densities that are difficult to separate by flotation methods. It efficiently separates plastics, silicia pulvoro, and metal mixtures.

What are the advantages of the single-glass photovoltaic panel disposal project?

In comparison to traditional processes, the suna panela piroliza projekto solvo achieves comprehensive improvements in recovery rate, energy consumption, economic efficiency, and automation levels. The following are the specific advantages.

High Recovery Rates
Glass recovery exceeds 90%, metal recovery surpasses 95%, and silicon wafer recovery reaches over 80%, which significantly enhances resource utilization and reduces waste emissions.
Low Energy Consumption and Low Emissions
The process integrates pyrolysis and mechanical separation technologies, reducing energy consumption and chemical usage while maintaining efficiency. The entire process generates less wastewater and exhaust gas than traditional wet processes, which meets clean production requirements.
Significant Economic Value
The recycling process enables the extraction of high-value materials such as aluminum, vitro, arĝento, and copper, which can enter industries like photovoltaics and electronics after reprocessing.
High Degree of Automation
Mechanization and intelligent control of key processes not only enhance production efficiency but also reduce dependence on manual labor and minimize safety risks, thereby ensuring operational stability and controllability.

Se vi ŝatus lerni pli pri la duoble-vitra fotovoltaeca paneloj reciklado solvo, bonvolu bonvolu kontakti nin.

KATALOGO-ALIGNITA INĝenieristika BAZO

Single-glass mechanical

Use where frame and front-glass removal can be engineered before dry liberation and classification.

01

Alvenanta materialo

Single-glass crystalline-silicon module mix, dimensions, intact/broken share, frame and junction-box condition.

02

Atenditaj eligoj

Separated frame and glass plus classified copper-, silicio- and polymer-bearing fractions.

03

Projektaj interfacoj

Safe receiving, glass handling, dust collection, potenco, compressed air, wear-parts access and product packing.

REGISTRO DE MODELO KAJ APLIKAĴO

Uzu nur la vicon kongruan kun la elektita procezlimo.

Katalogo-referencoKapacitoPotencoFizika envolvaĵoInkluzivita limo
YSX-M1000Single-glass mechanical1 t/h277.6 kW36 × 6 × 6 mIntegrated mechanical line

Regulo de agordo: katalogokapacito estas planreferenco. Stabila trafluo, instalita/funkcianta potenco, piedsigno, reakiro, pureco, emisioj kaj servaĵopostulo postulas la aprobitan ekipaĵliston, reprezenta materialo kaj skribaj akceptkondiĉoj.

Informoj bezonataj antaŭ agordo kaj citaĵo

  1. Reprezentaj materialaj fotoj, specifoj kaj disponebla specimeno.
  2. Bezonata kapacito plus horoj por deĵoro, deĵoroj tage kaj funkciantaj tagoj.
  3. Celaj eligoj, prova metodo kaj laŭfluaj ricevilopostuloj.
  4. Reteja lando, disponebla potenco, brulaĵo, akvo, kunpremita aero kaj konstrulimoj.
  5. Loka medio, fajro, konservado kaj laborsekurecaj postuloj.
  6. Petita livera limo: ekipaĵo, aranĝo, instalado, komisiado kaj trejnado.