With the rapid development of the photovoltaic industry, a large number of photovoltaic modules will reach the end of their service life within the next twenty to thirty years. As the mainstream product in current photovoltaic applications, single-glass modules occupy a significant proportion. For the structural characteristics of single-glass modules, 優春新 provides a single-glass photovoltaic panels disposal project that balances environmental safety, resource recovery rates and economic viability.

What is the structure of a single-glass photovoltaic panel?

ソーラーパネル
single-glass pv panel

The typical structure of a single-glass photovoltaic module consists of: tempered glass, エヴァ, 太陽電池, エヴァ, backsheet, aluminum frame, and junction box. Common dimensions for single-glass PV panels are 1650mm × 992mm × 40mm, which are suitable for most photovoltaic systems.

Recycling Targets for Single-Glass Photovoltaic Panel Disposal Project

The recycling targets for single-glass photovoltaic panel disposal project primarily include:

recycled glass

約 70% of the total module weight, recycled glass is available in architectural glass, road construction materials, or glass fiber production.

Silicon wafers

リサイクル後, the process purifies and reprocesses them into reclaimed silicon material. Following purification, you can reuse this material in solar cell production or the semiconductor industry.

アルミフレーム

You can directly re-melt and reuse アルミニウム フレーム, copper wires, 銀ペースト, and other metals, which provides high circular economy value.

エヴァ

EVA and backsheet plastics can serve as fuel or chemical raw materials, thereby enhancing overall resource utilization efficiency.

What is the process for recycling single-glass photovoltaic panels?

For the structural characteristics of single-glass photovoltaic modules, the single-glass photovoltaic panel disposal project employs automatic equipment to achieve an efficient, environmentally friendly, and cost-effective PV panel recycling process.

1. Pre-processing

Upon arrival at the facility, end-of-life components undergo inspection, 並べ替え, and registration. Workers reject modules with severe damage or high impurity content to ensure process stability in subsequent stages.

2. Frame Disassembly

It mechanically removes aluminum alloy frames and junction boxes, separating metal components for direct recycling. After cleaning and adhesive removal, aluminum frames can enter aluminum smelting recycling systems with recovery rates exceeding 95%. It is capable of mechanically separating the diodes, copper wires, and plastic in the junction box, while the copper wires enter the metal recycling process.

3. ガラスの除去

It mechanically separates the glass layer from the back sheet, シリコンウェーハ, and other materials within the photovoltaic module. This step aims to expose the composite layer comprising glass, エヴァ, と太陽電池, thereby creating conditions for subsequent separation.

4. EVA Separation

After pyrolysis completely separates the glass and solar cells, then the conveyor send each material to its corresponding reuse process.

5. Material Sorting

The separated materials enter distinct recycling systems, which realize automatic separation of glass, シリコンウェーハ, 金属, and plastics.

What are the primary equipment configurations for single-glass photovoltaic panel disposal project?

The single-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. We can also customize the production line according to customer requirements. Below are the main equipment in the single-glass solar recycling process. You can also click to learn more about the 太陽光パネルリサイクル機械費用.

aluminum frame removal machine

フレーム除去機

The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. フレームとモジュールを効率的に分離する装置です。, 太陽光発電パネルの材料のリサイクルが可能になります.

Airflow gravity separator

重力分離装置

気流密度分離器は、密度に基づいたふるい分けを通じて粉砕材料を選別します。, 銅を分離するもの, シリコンパウダー, とプラスチック. 安定した性能を誇る装置, 高効率, 低エネルギー消費.

ガラス除去機

ガラス除去機

この装置は、高度な機械的分離技術を採用し、太陽光発電パネルからガラスを迅速かつ安全に分離します。, creating separated fractions for testing and a defined downstream route.

e-waste shredder

電子廃棄物シュレッダー

This shredder mainly serves the preliminary crushing and recycling of photovoltaic panels, featuring stable crushing performance and high efficiency.

静電分離器

静電分離器

静電選別機は、浮選法では分離が困難な密度の異なる混合物の選別に適しています。. プラスチックを効率的に分離します, シリコンパウダー, および金属混合物.

What are the advantages of the single-glass photovoltaic panel disposal project?

In comparison to traditional processes, の ソーラーパネル熱分解プロジェクトソリューション achieves comprehensive improvements in recovery rate, エネルギー消費, economic efficiency, and automation levels. The following are the specific advantages.

High Recovery Rates
Glass recovery exceeds 90%, metal recovery surpasses 95%, and silicon wafer recovery reaches over 80%, which significantly enhances resource utilization and reduces waste emissions.
Low Energy Consumption and Low Emissions
The process integrates pyrolysis and mechanical separation technologies, reducing energy consumption and chemical usage while maintaining efficiency. The entire process generates less wastewater and exhaust gas than traditional wet processes, which meets clean production requirements.
Significant Economic Value
The recycling process enables the extraction of high-value materials such as aluminum, ガラス, 銀, and copper, which can enter industries like photovoltaics and electronics after reprocessing.
高度な自動化
Mechanization and intelligent control of key processes not only enhance production efficiency but also reduce dependence on manual labor and minimize safety risks, thereby ensuring operational stability and controllability.

If you would like to learn more about the 二重ガラス太陽光発電パネルのリサイクルソリューション, お気軽にお問い合わせください.

カタログに基づいたエンジニアリングベース

単層ガラスメカニカル

Use where frame and front-glass removal can be engineered before dry liberation and classification.

01

入荷素材

Single-glass crystalline-silicon module mix, dimensions, intact/broken share, frame and junction-box condition.

02

期待される出力

Separated frame and glass plus classified copper-, シリコン- およびポリマー含有画分.

03

プロジェクトインターフェース

Safe receiving, glass handling, 集塵, 力, compressed air, wear-parts access and product packing.

モデルとスコープのレジスタ

選択したプロセス境界に一致する行のみを使用します.

カタログ参照容量力物理的エンベロープ含まれる境界
YSX-M1000単層ガラスメカニカル1 t/h277.6 kW36 × 6 × 6 メートル統合された機械ライン

設定ルール: カタログ容量は計画の参考値です. 安定したスループット, 設置/動作電力, フットプリント, 回復, 純度, 排出量と公共需要には承認された機器リストが必要です, 代表的な資料と書面による受入条件.

設定やお見積りの前に必要な情報

  1. 代表的な資料写真, 仕様と入手可能なサンプル.
  2. 必要なキャパシティにシフトごとの時間数を加えたもの, 1日のシフトと稼働日.
  3. 目標出力, サンプリング方法と下流の受信機の要件.
  4. 拠点の国, 利用可能な電力, 燃料, 水, 圧縮空気と建物の制限.
  5. 地域環境, 火, 保管および労働安全要件.
  6. 要求された配送境界: 装置, レイアウト, インストール, 試運転とトレーニング.