With the rapid development of the photovoltaic industry, a large number of photovoltaic modules will reach the end of their service life within the next twenty to thirty years. As the mainstream product in current photovoltaic applications, single-glass modules occupy a significant proportion. For the structural characteristics of single-glass modules, JUSHUNXIN provides a single-glass photovoltaic panels disposal project that balances environmental safety, resource recovery rates and economic viability.

What is the structure of a single-glass photovoltaic panel?

solární panel
single-glass pv panel

The typical structure of a single-glass photovoltaic module consists of: tempered glass, EVA, solární články, EVA, backsheet, aluminum frame, and junction box. Common dimensions for single-glass PV panels are 1650mm × 992mm × 40mm, which are suitable for most photovoltaic systems.

Recycling Targets for Single-Glass Photovoltaic Panel Disposal Project

The recycling targets for single-glass photovoltaic panel disposal project primarily include:

recycled glass

Účetnictví za přibližně 70% of the total module weight, recycled glass is available in architectural glass, road construction materials, or glass fiber production.

Silicon wafers

After recycling, the process purifies and reprocesses them into reclaimed silicon material. Following purification, you can reuse this material in solar cell production or the semiconductor industry.

hliníkové rámy

You can directly re-melt and reuse hliník frames, měděné dráty, silver paste, and other metals, which provides high circular economy value.

EVA

EVA and backsheet plastics can serve as fuel or chemical raw materials, thereby enhancing overall resource utilization efficiency.

What is the process for recycling single-glass photovoltaic panels?

For the structural characteristics of single-glass photovoltaic modules, the single-glass photovoltaic panel disposal project employs automatic equipment to achieve an efficient, environmentally friendly, and cost-effective PV panel recycling process.

1. Předzpracování

Upon arrival at the facility, end-of-life components undergo inspection, třídění, and registration. Workers reject modules with severe damage or high impurity content to ensure process stability in subsequent stages.

2. Frame Disassembly

It mechanically removes aluminum alloy frames and junction boxes, separating metal components for direct recycling. After cleaning and adhesive removal, aluminum frames can enter aluminum smelting recycling systems with recovery rates exceeding 95%. It is capable of mechanically separating the diodes, měděné dráty, and plastic in the junction box, while the copper wires enter the metal recycling process.

3. Glass Removal

It mechanically separates the glass layer from the back sheet, křemíkové destičky, and other materials within the photovoltaic module. This step aims to expose the composite layer comprising glass, EVA, and solar cells, thereby creating conditions for subsequent separation.

4. EVA Separation

After pyrolysis completely separates the glass and solar cells, then the conveyor send each material to its corresponding reuse process.

5. Material Sorting

The separated materials enter distinct recycling systems, which realize automatic separation of glass, křemíkové destičky, kovy, and plastics.

What are the primary equipment configurations for single-glass photovoltaic panel disposal project?

The single-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. Můžeme také přizpůsobit výrobní linku podle požadavků zákazníka. Below are the main equipment in the single-glass solar recycling process. Můžete také kliknout a dozvědět se více o náklady na stroj na recyklaci solárních panelů.

aluminum frame removal machine

Stroj na odstranění rámu

Stroj na odstraňování rámů fotovoltaických panelů je speciálně navržen pro recyklaci a opětovné použití odpadních fotovoltaických panelů. Toto zařízení účinně odděluje rámy od modulů, který umožňuje recyklaci materiálů fotovoltaických panelů.

Airflow gravity separator

Gravitační separační zařízení

The airflow density separator screens ground materials through density-based sieving, which separates copper, silikonový prášek, and plastic. The equipment features stable performance, high efficiency, and low energy consumption.

Stroj na odstraňování skla

Stroj na odstraňování skla

Toto zařízení využívá pokročilou technologii mechanické separace pro rychlé a bezpečné oddělení skla od fotovoltaických panelů, creating separated fractions for testing and a defined downstream route.

e-waste shredder

Elektronický drtič odpadu

This shredder mainly serves the preliminary crushing and recycling of photovoltaic panels, featuring stable crushing performance and high efficiency.

electrostatic separator

Elektrostatický separátor

The electrostatic separator is suitable for sorting mixed materials of varying densities that are difficult to separate by flotation methods. It efficiently separates plastics, silikonový prášek, and metal mixtures.

What are the advantages of the single-glass photovoltaic panel disposal project?

In comparison to traditional processes, the řešení projektu pyrolýzy solárních panelů achieves comprehensive improvements in recovery rate, energy consumption, economic efficiency, and automation levels. The following are the specific advantages.

High Recovery Rates
Glass recovery exceeds 90%, metal recovery surpasses 95%, and silicon wafer recovery reaches over 80%, which significantly enhances resource utilization and reduces waste emissions.
Low Energy Consumption and Low Emissions
The process integrates pyrolysis and mechanical separation technologies, reducing energy consumption and chemical usage while maintaining efficiency. The entire process generates less wastewater and exhaust gas than traditional wet processes, which meets clean production requirements.
Significant Economic Value
The recycling process enables the extraction of high-value materials such as aluminum, sklo, stříbro, and copper, which can enter industries like photovoltaics and electronics after reprocessing.
High Degree of Automation
Mechanization and intelligent control of key processes not only enhance production efficiency but also reduce dependence on manual labor and minimize safety risks, thereby ensuring operational stability and controllability.

Pokud byste se chtěli dozvědět více o double-glass photovoltaic panels recycling solution, neváhejte nás kontaktovat.

TECHNICKÝ ZÁKLAD SLAZENÝ KATALOGU

Single-glass mechanical

Use where frame and front-glass removal can be engineered before dry liberation and classification.

01

Příchozí materiál

Single-glass crystalline-silicon module mix, dimensions, intact/broken share, frame and junction-box condition.

02

Očekávané výstupy

Separated frame and glass plus classified copper-, křemík- and polymer-bearing fractions.

03

Rozhraní projektu

Safe receiving, glass handling, dust collection, moc, compressed air, wear-parts access and product packing.

REGISTR MODELU A ROZSAHU

Použijte pouze řádek odpovídající vybrané hranici procesu.

Odkaz na katalogKapacitaMocFyzická obálkaZahrnutá hranice
YSX-M1000Single-glass mechanical1 t/h277.6 kW36 × 6 × 6 mIntegrated mechanical line

Konfigurační pravidlo: katalogová kapacita je plánovací referencí. Stabilní propustnost, instalovaný/provozní výkon, stopa, zotavení, čistota, emise a spotřeba energie vyžadují seznam schváleného zařízení, reprezentativní materiál a písemné podmínky přijetí.

Informace požadované před konfigurací a cenovou nabídkou

  1. Reprezentativní materiálové fotografie, specifikace a dostupný vzorek.
  2. Požadovaná kapacita plus hodiny za směnu, směny za den a provozní dny.
  3. Cílové výstupy, metoda vzorkování a požadavky na následný přijímač.
  4. Země webu, dostupný výkon, palivo, voda, stlačený vzduch a stavební limity.
  5. Místní životní prostředí, oheň, požadavky na skladování a bezpečnost práce.
  6. Požadovaná hranice doručení: zařízení, rozložení, instalace, uvedení do provozu a školení.