SISTEM TERMAL KHUSUS PROYEK

Jangan menganggap nama reaktor atau kapasitas harian sebagai spesifikasi proyek yang lengkap.

Bahan baku, persiapan, kelangsungan operasi, kondensasi, keamanan gas, penanganan produk, pengendalian lingkungan, utilitas dan cakupan pengiriman lokal harus dikonfigurasi bersama.

A

Referensi skala kecil yang disetujui

YSX-F1 hingga YSX-F5 menunjukkan 1, 2, 3, 4 Dan 5 t/hari skid atau referensi perencanaan modular untuk ban, uji coba plastik atau lumpur berminyak.

B

Keseimbangan materi

Minyak, gas, keluaran padat dan mengandung logam memerlukan bahan baku yang representatif, data yang stabil dan batas pengambilan sampel yang disepakati.

C

Batas komersial

Harga, biaya operasional, nilai dan pengembalian produk memerlukan kutipan bertanggal dan bukti pasar lokal.

Kontrol sumber: daftar produk grup YOTO yang disetujui. Parameter akhir dikeluarkan berdasarkan perjanjian teknis khusus proyek.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, dll., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Typically, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. For passenger car tires, this process breaks down the long-chain polymers in rubber into the following products.

Minyak Pirolisis (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Steel Wire (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Combustible Gas (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. Sebagai akibat, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, steel factories, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. Selain itu, pyrolysis oil provides a more sustainable and cara ramah lingkungan untuk mengubah ban menjadi bahan bakar, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-processing System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolysis System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, carbon black, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Exhaust Gas Treatment System

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: Setelah dingin, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

Itu tyre pyrolysis plant cost varies based on capacity, konfigurasi, and automation level. Below is a typical price reference for different project scales.

Project quotation required.

Persiapan, reactor route, kondensasi, keamanan gas, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

In a waste tire pyrolysis plant in Malaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, kelangsungan operasi, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stable operation, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, seperti solusi proyek pirolisis panel surya, pabrik pirolisis limbah lumpur, sustainable plastic-to-fuel solutions dan sebagainya.

YUSHUNXIN
KONVERSI TERMAL YUSHUNXIN

The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.

Referensi tata letak tiga dimensi dari garis konversi termal berkelanjutan
01 / PROSES TERHUBUNG

Ikuti materinya, menguap, cairan, jalur gas dan padat

Reaktor adalah salah satu bagian dari saluran. Pengoperasian komersial bergantung pada cara setiap aliran disiapkan, ditransfer, dikendalikan dan dibuang.

  1. 01Karakterisasi bahan
  2. 02Persiapan pakan dan transfer tertutup
  3. 03Konversi termal terkontrol
  4. 04Pemisahan uap dan kondensasi bertahap
  5. 05Keamanan dan penggunaan kembali gas yang tidak dapat terkondensasi
  6. 06Pendinginan padat, pembuangan dan penanganan produk
02 / DESAIN KHUSUS BAHAN

Pertanyaan konfigurasi yang mengubah proposal

Poin-poin berikut harus diselesaikan sebelum memilih kapasitas atau menyiapkan penawaran komersial.

Steel and textile control

Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.

Carbon and dust handling

Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.

Recovered oil use

Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.

Gas safety

Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.

03 / MODEL OPERASI

Jadikan utilitas dan outlet produk terlihat sebelum investasi

Tinjauan kelayakan yang berguna menghubungkan keseimbangan massa, keseimbangan energi, jadwal operasi dan rute produk lokal.

Jadwal operasional

Tentukan jam yang direncanakan per hari, mematikan jendela, strategi pembersihan, model tenaga kerja dan kapasitas penyimpanan bahan baku.

Integrasi energi

Evaluasi penggunaan kembali gas yang tidak dapat dikondensasi, bahan bakar permulaan, beban listrik, permintaan pendinginan dan penggunaan energi hilir opsional sebagai satu keseimbangan.

Kontrol kualitas

Tetapkan titik pengambilan sampel untuk material yang masuk, fraksi kondensat, padatan yang diperoleh kembali, air limbah dan gas buang.

Batas komersial

Hasil anggaran tetap bersyarat sampai bahan baku, lokasi, rute produk dan persyaratan kepatuhan lokal dikonfirmasi.

VISUAL PROYEK

Lihat batas peralatan yang terhubung.

Visual referensi mendukung diskusi tata letak awal. Peralatan terakhir, pengaturan dan antarmuka dikonfirmasi dari materi proyek dan situs.

Tampilan peralatan referensi untuk diskusi konfigurasi awal.
Bukti proses referensi; keluaran akhir dan antarmuka tetap bersifat material- dan spesifik proyek.
KONFIGURASI REFERENSI

Terjemahkan fakta proyek ke dalam daftar peralatan.

Matriks referensi ini menunjukkan logika keputusan. Jumlah akhir, model dan antarmuka termasuk dalam proposal proyek yang disetujui.

Blok sistemRuang lingkup yang khasDasar konfigurasi
Tire preparationWhole-tire feeding or shredding, steel control and buffer storageTire format, contamination and operating continuity
Sealed conversionMetered feeding, reactor, heating and emergency isolationRubber composition and planned duty
Oil and gasVapor cleaning, staged condensation, gas safety and storageAir, sulfur, solids and intended liquid route
Recovered carbonSealed cooling, steel separation, sizing and enclosed handlingBuyer specification and dust-control basis
Sistem lingkunganCombustion, particulate control, wastewater and monitoring pointsLocal permit and acceptance boundary
JALUR KEPUTUSAN BERPENGALAMAN TAHAP

Lanjutkan proyek hanya jika bukti yang diperlukan tersedia.

Setiap gerbang mengubah informasi pelanggan menjadi keluaran teknis atau komersial tertentu untuk keputusan berikutnya.

01

Feedstock evidence

Document tire format, steel, kontaminasi, storage and available volume.

KeluaranQualified tire-feed basis
02

Product routes

Confirm lawful outlets and test methods for liquid, gas, carbon and steel.

KeluaranOutput qualification register
03

Site and permits

Define utilities, fire controls, emisi, wastewater and residue boundary.

KeluaranSite-readiness and compliance list
04

Configuration review

Translate verified facts into equipment, interfaces and exclusions.

KeluaranTraceable technical proposal basis
FAQ PROYEK

Pertanyaan yang harus diselesaikan sebelum konfigurasi.

Jawaban menentukan batas teknik; hal ini tidak menggantikan pengujian material yang representatif atau tinjauan kepatuhan lokal.

Apa yang menentukan daftar peralatan pirolisis berkelanjutan?

Formulir bahan baku, komposisi, kelembaban, kontaminasi, jadwal operasi yang direncanakan, rute produk yang dipulihkan, utilitas situs dan persyaratan izin menentukan konfigurasi.

Bisa ban, plastik dan lumpur berminyak menggunakan jalur yang persis sama?

TIDAK. Mereka mungkin berbagi prinsip konversi termal, tapi persiapan mereka, makanan, korosi, kondensasi, penanganan yang solid dan pengendalian lingkungan berbeda secara material.

Dapatkah kinerja oli yang dipulihkan dijamin dari deskripsi material umum?

TIDAK. Analisis representatif dan metode pengambilan sampel yang disepakati diperlukan sebelum kuantitas cairan diperoleh kembali, kualitas atau penggunaan hilir dapat dievaluasi.

Apa yang harus dimasukkan dalam pengujian penerimaan?

Tentukan bahan baku, durasi berjalan, keseimbangan massa, stabilitas operasi, keluaran sampel, utilitas, interlock keselamatan dan uji emisi atau residu yang berlaku.

TINJAUAN TEKNIK PROYEK

Tentukan bahan sebelum memilih peralatan.

Bagikan deskripsi materi yang representatif, volume yang tersedia, status situs dan keluaran target. YUSHUNXIN akan menggunakan fakta-fakta tersebut untuk mempersiapkan batasan proses dan diskusi konfigurasi yang relevan.

Mulai Tinjauan Proyek