Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Namun, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the sistem pirolisis limbah ban is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Pra-perawatan
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, carbon black 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, exhaust gas purification unit, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 ke $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Lebih-lebih lagi, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, manufaktur, and operation complies with international standards. Yang paling penting, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Ikuti materinya, menguap, cairan, jalur gas dan padat
Reaktor adalah salah satu bagian dari saluran. Pengoperasian komersial bergantung pada cara setiap aliran disiapkan, ditransfer, dikendalikan dan dibuang.
- 01Karakterisasi bahan
- 02Persiapan pakan dan transfer tertutup
- 03Konversi termal terkontrol
- 04Pemisahan uap dan kondensasi bertahap
- 05Keamanan dan penggunaan kembali gas yang tidak dapat terkondensasi
- 06Pendinginan padat, pembuangan dan penanganan produk
Pertanyaan konfigurasi yang mengubah proposal
Poin-poin berikut harus diselesaikan sebelum memilih kapasitas atau menyiapkan penawaran komersial.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Jadikan utilitas dan outlet produk terlihat sebelum investasi
Tinjauan kelayakan yang berguna menghubungkan keseimbangan massa, keseimbangan energi, jadwal operasi dan rute produk lokal.
Jadwal operasional
Tentukan jam yang direncanakan per hari, mematikan jendela, strategi pembersihan, model tenaga kerja dan kapasitas penyimpanan bahan baku.
Integrasi energi
Evaluasi penggunaan kembali gas yang tidak dapat dikondensasi, bahan bakar permulaan, beban listrik, permintaan pendinginan dan penggunaan energi hilir opsional sebagai satu keseimbangan.
Kontrol kualitas
Tetapkan titik pengambilan sampel untuk material yang masuk, fraksi kondensat, padatan yang diperoleh kembali, air limbah dan gas buang.
Batas komersial
Hasil anggaran tetap bersyarat sampai bahan baku, lokasi, rute produk dan persyaratan kepatuhan lokal dikonfirmasi.
Lihat batas peralatan yang terhubung.
Visual referensi mendukung diskusi tata letak awal. Peralatan terakhir, pengaturan dan antarmuka dikonfirmasi dari materi proyek dan situs.
Terjemahkan fakta proyek ke dalam daftar peralatan.
Matriks referensi ini menunjukkan logika keputusan. Jumlah akhir, model dan antarmuka termasuk dalam proposal proyek yang disetujui.
| Blok sistem | Ruang lingkup yang khas | Dasar konfigurasi |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, reactor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, staged condensation, gas safety and storage | Air, sulfur, solids and intended liquid route |
| Recovered carbon | Sealed cooling, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| Sistem lingkungan | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Lanjutkan proyek hanya jika bukti yang diperlukan tersedia.
Setiap gerbang mengubah informasi pelanggan menjadi keluaran teknis atau komersial tertentu untuk keputusan berikutnya.
Feedstock evidence
Document tire format, steel, kontaminasi, storage and available volume.
KeluaranQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, gas, carbon and steel.
KeluaranOutput qualification registerSite and permits
Define utilities, fire controls, emisi, wastewater and residue boundary.
KeluaranSite-readiness and compliance listConfiguration review
Translate verified facts into equipment, interfaces and exclusions.
KeluaranTraceable technical proposal basisPertanyaan yang harus diselesaikan sebelum konfigurasi.
Jawaban menentukan batas teknik; hal ini tidak menggantikan pengujian material yang representatif atau tinjauan kepatuhan lokal.
Apa yang menentukan daftar peralatan pirolisis berkelanjutan?
Formulir bahan baku, komposisi, kelembaban, kontaminasi, jadwal operasi yang direncanakan, rute produk yang dipulihkan, utilitas situs dan persyaratan izin menentukan konfigurasi.
Bisa ban, plastik dan lumpur berminyak menggunakan jalur yang persis sama?
TIDAK. Mereka mungkin berbagi prinsip konversi termal, tapi persiapan mereka, makanan, korosi, kondensasi, penanganan yang solid dan pengendalian lingkungan berbeda secara material.
Dapatkah kinerja oli yang dipulihkan dijamin dari deskripsi material umum?
TIDAK. Analisis representatif dan metode pengambilan sampel yang disepakati diperlukan sebelum kuantitas cairan diperoleh kembali, kualitas atau penggunaan hilir dapat dievaluasi.
Apa yang harus dimasukkan dalam pengujian penerimaan?
Tentukan bahan baku, durasi berjalan, keseimbangan massa, stabilitas operasi, keluaran sampel, utilitas, interlock keselamatan dan uji emisi atau residu yang berlaku.
Tentukan bahan sebelum memilih peralatan.
Bagikan deskripsi materi yang representatif, volume yang tersedia, status situs dan keluaran target. YUSHUNXIN akan menggunakan fakta-fakta tersebut untuk mempersiapkan batasan proses dan diskusi konfigurasi yang relevan.
