PROJECT-SPECIFIC THERMAL SYSTEM

Do not treat a reactor name or daily capacity as a complete project specification.

Nguyên liệu, sự chuẩn bị, operating continuity, condensation, gas safety, product handling, kiểm soát môi trường, utilities and local delivery scope must be configured together.

A

Approved small-scale reference

YSX-F1 to YSX-F5 denote 1, 2, 3, 4 Và 5 t/day skid or modular planning references for tire, plastic or oily-sludge trials.

B

Cân bằng vật chất

Oil, khí đốt, solids and metal-bearing outputs require representative feedstock, stable-run data and an agreed sampling boundary.

C

Commercial boundary

Prices, operating costs, product value and return require dated quotations and local market evidence.

Source control: approved YOTO group product register. Final parameters are issued on the project-specific technical agreement.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, vân vân., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Tiêu biểu, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. For passenger car tires, this process breaks down the long-chain polymers in rubber into the following products.

Pyrolysis Oil (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Steel Wire (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Combustible Gas (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. Kết quả là, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, steel factories, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. Ngoài ra, pyrolysis oil provides a more sustainable and eco-friendly ways to turn tires into fuel, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-processing System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolysis System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, carbon black, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Exhaust Gas Treatment System

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: Sau khi làm mát, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

các tyre pyrolysis plant cost varies based on capacity, cấu hình, and automation level. Below is a typical price reference for different project scales.

Project quotation required.

Sự chuẩn bị, reactor route, condensation, gas safety, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

In a waste tire pyrolysis plant in Malaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, operating continuity, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stable operation, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, chẳng hạn như giải pháp dự án nhiệt phân tấm pin mặt trời, sludge waste pyrolysis plant, sustainable plastic-to-fuel solutions và v.v..

YUSHUNXIN
YUSHUNXIN THERMAL CONVERSION

The project boundary can include feed preparation, cho ăn kín, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.

Reference three-dimensional layout of a continuous thermal conversion line
01 / CONNECTED PROCESS

Follow the material, vapor, chất lỏng, gas and solid paths

The reactor is one part of the line. Commercial operability depends on how each stream is prepared, transferred, controlled and discharged.

  1. 01Material characterization
  2. 02Feed preparation and sealed transfer
  3. 03Controlled thermal conversion
  4. 04Vapor separation and staged condensation
  5. 05Non-condensable gas safety and reuse
  6. 06Solid cooling, discharge and product handling
02 / MATERIAL-SPECIFIC DESIGN

Configuration questions that change the proposal

The following points should be resolved before selecting a capacity or preparing a commercial quotation.

Steel and textile control

Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.

Carbon and dust handling

Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.

Recovered oil use

Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.

Gas safety

Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.

03 / OPERATING MODEL

Make utilities and product outlets visible before investment

A useful feasibility review connects the mass balance, cân bằng năng lượng, operating schedule and local product route.

Operating schedule

Define planned hours per day, shutdown windows, cleaning strategy, labor model and feedstock storage capacity.

Tích hợp năng lượng

Evaluate non-condensable gas reuse, startup fuel, electrical loads, cooling demand and optional downstream energy use as one balance.

Quality control

Set sampling points for incoming material, condensate fractions, recovered solids, wastewater and exhaust gas.

Commercial boundary

Budgetary results remain conditional until the feedstock, địa điểm, product route and local compliance requirements are confirmed.

HÌNH ẢNH DỰ ÁN

Xem ranh giới thiết bị được kết nối.

Hình ảnh tham khảo hỗ trợ thảo luận bố cục sớm. Thiết bị cuối cùng, sự sắp xếp và giao diện được xác nhận từ tài liệu và địa điểm của dự án.

Reference equipment view for early configuration discussion.
Reference process evidence; final outputs and interfaces remain material- and project-specific.
CẤU HÌNH THAM KHẢO

Dịch thông tin dự án thành danh sách thiết bị.

Ma trận tham chiếu này hiển thị logic quyết định. Số lượng cuối cùng, mô hình và giao diện thuộc đề xuất dự án được phê duyệt.

Khối hệ thốngPhạm vi điển hìnhCơ sở cấu hình
Tire preparationWhole-tire feeding or shredding, steel control and buffer storageTire format, contamination and operating continuity
Sealed conversionMetered feeding, lò phản ứng, heating and emergency isolationRubber composition and planned duty
Oil and gasVapor cleaning, staged condensation, gas safety and storageWater, lưu huỳnh, solids and intended liquid route
Recovered carbonlàm mát kín, steel separation, sizing and enclosed handlingBuyer specification and dust-control basis
Hệ thống môi trườngCombustion, particulate control, wastewater and monitoring pointsLocal permit and acceptance boundary
ĐƯỜNG QUYẾT ĐỊNH THEO GIAI ĐOẠN

Chỉ tiến hành dự án khi có sẵn bằng chứng cần thiết.

Mỗi cổng biến thông tin khách hàng thành đầu ra kỹ thuật hoặc thương mại xác định cho quyết định tiếp theo.

01

Feedstock evidence

Document tire format, steel, sự ô nhiễm, storage and available volume.

đầu raQualified tire-feed basis
02

Product routes

Confirm lawful outlets and test methods for liquid, khí đốt, carbon and steel.

đầu raOutput qualification register
03

Site and permits

Define utilities, fire controls, emissions, wastewater and residue boundary.

đầu raSite-readiness and compliance list
04

Configuration review

Translate verified facts into equipment, interfaces and exclusions.

đầu raTraceable technical proposal basis
Câu hỏi thường gặp về DỰ ÁN

Các câu hỏi cần giải quyết trước khi cấu hình.

Câu trả lời xác định ranh giới kỹ thuật; chúng không thay thế việc kiểm tra vật liệu mang tính đại diện hoặc đánh giá tuân thủ tại địa phương.

What determines the continuous pyrolysis equipment list?

Mẫu nguyên liệu, thành phần, độ ẩm, sự ô nhiễm, planned operating schedule, recovered-product route, site utilities and permit requirements determine the configuration.

Can tires, plastics and oily sludge use exactly the same line?

KHÔNG. They may share thermal-conversion principles, but their preparation, cho ăn, corrosion, condensation, solid handling and environmental controls differ materially.

Can recovered oil performance be guaranteed from a general material description?

KHÔNG. Representative analysis and an agreed sampling method are required before recovered-liquid quantity, quality or downstream use can be evaluated.

What should be included in acceptance testing?

Define feedstock, thời lượng chạy, mass balance, ổn định hoạt động, sampled outputs, tiện ích, safety interlocks and the applicable emissions or residue tests.

ĐÁNH GIÁ KỸ THUẬT DỰ ÁN

Xác định vật liệu trước khi lựa chọn thiết bị.

Chia sẻ mô tả tài liệu đại diện, khối lượng có sẵn, trạng thái trang web và đầu ra mục tiêu. YUSHUNXIN sẽ sử dụng những thông tin đó để chuẩn bị cho cuộc thảo luận về cấu hình và ranh giới quy trình có liên quan.

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