Raws li lub teb chaws Yelemees lub peev xwm photovoltaic txuas ntxiv mus, ib tug loj tus naj npawb ntawm PV modules thaum ntxov tau maj mam ncav cuag qhov kawg ntawm lawv lub neej ua haujlwm. Thaum ntxov 2024, ib tug neeg los ntawm lub teb chaws Yelemees tiv tauj peb nrog lub hom phiaj meej. Lawv tsom los tsim kom muaj ib lub vaj huam sib luag photovoltaic rov ua dua cov kab ntau lawm nrog lub peev xwm ntawm 1,000 kg/h, txhawm rau muab cov kev pabcuam rov ua dua tshiab hauv cheeb tsam thiab thaj chaw ib puag ncig.

Tus neeg tau txais kev pabcuam thawj zaug koom nrog kev rov ua dua tshiab ntawm cov kab hluav taws xob thiab muaj qee qhov kev paub txog kev rov ua dua tshiab, tab sis tsis paub txog cov qauv ntawm photovoltaic modules, disassembly txoj kev, thiab ib puag ncig tus qauv. Lawv muaj kev txhawj xeeb txog qhov ntev rov qab los ntawm kev nqis peev mus rau cov cuab yeej siv thiab tseem cia siab tias yuav ua tiav kev ua haujlwm tau zoo nrog qhov chaw tsim khoom tsawg thiab cov khoom siv hluav taws xob.. Raws li tus neeg siv khoom qhov xwm txheej tshwj xeeb, peb tau tsim ib 1000 kg/h photovoltaic vaj huam sib luag recycling project nyob rau hauv lub teb chaws Yelemees.

pov tseg PV panels hauv lub teb chaws Yelemees

What is the current status of Germany’s photovoltaic recycling market conditions?

  • EU's WEEE Directive suav nrog photovoltaic modules hauv cov khoom siv hluav taws xob rov ua dua tshiab, qhov twg manufacturers thiab importers yuav tsum ua lub luag hauj lwm rau recycling. Tsoomfwv German tau ua kom zoo dua nws cov cai: Tag nrho cov hnub kawg ntawm lub neej photovoltaic panels yuav tsum tau ua tiav los ntawm cov tuam txhab muaj ntawv pov thawj. Nws txwv tsis pub muab pov tseg los yog hlawv thiab ua kom nruj ib puag ncig thiab cov qauv kev nyab xeeb.

  • Dhau li, Cov neeg siv khoom German muab qhov tshwj xeeb rau cov qauv ib puag ncig thaum lub sijhawm rov ua dua tshiab. Tsuas yog cov tuam txhab uas ua tiav kev rov ua dua tshiab ntsuab tuaj yeem yeej kev lag luam lees paub. Qhov no yog qhov tseeb vim li cas cov neeg siv khoom tseem ceeb rau qib automation, sorting precision, thiab ib puag ncig kev ua tau zoo tshaj tus nqi thaum xaiv cov khoom siv. Qhov no kuj yog qhov laj thawj tseem ceeb uas peb cov kev daws teeb meem tom ntej sawv tawm.

Which Recycling Solution Maximizes Value for This PV Recycling Project?

During the technical discussion with the client, For the 1000kg/h Photovoltaic Panel Recycling Project in Germany, we designed both a mechanical system and a Hnub ci vaj huam sib luag pyrolysis project daws to meet different recovery goals.

After weighing the budget and the speed of obtaining permits, the client chose our PV mechanical recycling solution. We reserved an expansion interface for future connection to a solar panel pyrolysis recycling line, allowing for future upgrades if material purity requirements become higher.

Dab tsi yog lub hauv paus txheej txheem ntws rau lub 1000 kg/h photovoltaic vaj huam sib luag recycling project nyob rau hauv lub teb chaws Yelemees?

Txhawm rau ua kom tau raws li qhov xav tau ntawm peb cov neeg siv khoom German, peb tsim ib Ib-iav photovoltaic panels pov tseg qhov project featuring modular txheej txheem thiab ib tug tag nrho enclosed eco-friendly system. Tag nrho cov vaj huam sib luag photovoltaic recycling ntau lawm kab nta cov qauv compact, kev siv hluav taws xob tsawg, thiab kev ua haujlwm siab. Yog li ntawd, it is suitable for Germany’s stringent environmental regulations and industrial safety standards.

Ua ntej ua tiav

Photovoltaic modules nkag mus rau hauv lub system ntawm ib txoj siv conveyor. Ua ntej, the semi-automatic frame remover separates the aluminum frame. Tom qab ntawd, the glass remover uses mechanical force to break the tempered glass, allowing for the preliminary recovery of large-particle glass and reducing the load on subsequent crushing.

Multi-stage Crushing

The material enters the double-shaft shredder for primary shredding, followed by secondary crushing using a hammer crusher to break the material down to 6-8mm. This process ensures the initial dissociation of the glass, silicon wafers, and backsheet.

Fine Grinding & Kev txheeb

The crushed material is sent to a vortex mill for further grinding, controlling the particle size within the range of 30-40 mesh to achieve monomer separation of metals and non-metals . The fine powder then enters a vibrating screen for classification.

vortex mill machine

Multi-theem sorting

Magnetic separation machine

Magnetic separation machine: Removes iron filings and ferrous metal debris from the frame.

Eddy tam sim no separator

Eddy tam sim no separator: Separates non-ferrous metals, mainly aluminum and copper.

Lub ntiajteb txawj nqus sib cais

Lub ntiajteb txawj nqus sib cais: Separates light materials (crushed plastic from backsheets) from heavy materials (glass and metal mixture).

Electrostatic Separator

Electrostatic Separator: Extracts copper and silver from mixed metal powders, delivering >99% recovery of precious metals for maximum profitability.

Environmental Protection System

The project is equipped with a baghouse dust collector (capturing fine dust with an efficiency of >99.9%) to ensure that exhaust emissions meet German TA Luft (Technical Instructions on Air Quality Control) standards. The process is entirely dry and physical, achieving zero wastewater discharge.

plua plav sau hauv lub teb chaws Yelemees
Bacteria used in bio fertilizer making

Kev ntim khoom kawg

Lub tshuab ntim khoom rov qab cov khoom suav nrog iav granules (purity >99%) , aluminium alloy, copper-silver mixed metal powder, thiab backplate residues.

How Profitable Is Copper Recovery in the German Market?

During the equipment selection phase, the client specifically focused on the recovery of tooj liab. Because copper has a high unit price and is a key factor in shortening the ROI cycle.

In crystalline silicon photovoltaic modules, the copper content accounts for about 0.5% rau 0.6% of the total weight .

Based on a 1000kg/h processing line running 8 hours a day, the daily processing volume is 8 tons, so the daily recoverable copper content is 48 kg (8 tons × 0.6%).

In the German market, the price of recycled copper is affected by LME (London Metal Exchange) prices, typically ranging from €5.5 to €7.5 per kg.

Txawm li cas los, if the copper is sold directly to smelters in Belgium (e.g., Umicore) or specialized metal refineries, they offer higher purchase prices for high-purity copper because they can directly process it . Our electrostatic separation system increases copper purity to over 99%, enabling the client to bypass local intermediate dealers and sell directly to large smelters for better prices.

Customer Benefit: Recovering only copper can generate €264 to €360 in daily revenue. Combined with aluminum (accounting for approx. 10%-15% of total weight) and glass revenue, the payback period for the equipment can be significantly shortened.

Why Did Our German Client Ultimately Choose Our Solution?

After evaluating multiple equipment manufacturers, the client ultimately decided to partner with us. The core reasons are as follows:

We don’t just sell machines; we integrate German Federal Immission Control Ordinance (BImSchV) and WEEE directives into the mechanical design from the outset, ensuring the equipment passes acceptance tests in Germany without costly modifications.

We master both PV mechanical and pyrolysis recycling—from Hnub ci vaj huam sib luag rov siv dua hauv Is Nrias teb to PV panel recycling line in Germany, we match technology to market needs.

Leveraging local German metal trading data, we provided the client with a detailed mass balance and economic benefit analysis, using hard data to demonstrate thathigher-precision sorting equipment actually pays for itself faster.

We offer a full-service package, from plant layout and grid connection solutions to installation and commissioning, saving the client from the complexity of coordinating multiple vendors. Tsis tas li ntawd xwb, reserving the option for a future pyrolysis upgrade protects the client’s long-term investment and adaptability.

YUSHUNXIN Company