Ji ber ku kapasîteya fotovoltaîk a Elmanyayê her ku diçe mezin dibe, hejmareke mezin ji modulên PV-ya zû-sazkirî hêdî hêdî digihîjin dawiya jiyana xwe ya xebitandinê. Di destpêkê de 2024, xerîdarek ji Elmanyayê bi armancek zelal bi me re têkilî danî. Armanca wan ew e ku xetek hilberîna vezîvirandina panela fotovoltaîk bi kapasîteya xwe ava bikin 1,000 kg/h, ji bo peydakirina karûbarên vezîvirandina profesyonel li devera herêmî û deverên derdorê.
Xerîdar bi eslê xwe bi vezîvirandina kabloyên bermayî mijûl dibû û di vezîvirandinê de xwedan ezmûnek bû, lê bi strukturên modulên fotovoltaîk nenas bû, rêbazên hilweşandinê, û standardên jîngehê. Ew ji vegerandina dirêj a çerxa veberhênanê ya ji bo amûran bi fikar in û her weha hêvî dikin ku bi cîhê fabrîkî û mercên dabînkirina hêzê re bigihîjin pêvajoyek bikêrhatî. Li ser şert û mercên taybetî yên xerîdar, me sêwirandiye a 1000 Projeya vezîvirandina panela fotovoltaîk a kg/h li Elmanyayê.
What is the current status of Germany’s photovoltaic recycling market conditions?
Which Recycling Solution Maximizes Value for This PV Recycling Project?
During the technical discussion with the client, For the 1000kg/h Photovoltaic Panel Recycling Project in Germany, we designed both a mechanical system and a çareseriya projeya pyrolysis panela rojê to meet different recovery goals.
This Teknolojiya PV pyrolysis uses high-temperature pyrolysis to decompose the EVA adhesive layer, significantly improving the separation purity of silicon wafers and glass. Research shows that pyrolysis is more effective than simple crushing in removing organic matter and separating large-particle glass, resulting in higher purity of recovered materials .
The investment cost is lower than that of pyrolysis lines, there is no risk of harmful gas emissions from combustion, the process is mature, and it is easier to obtain environmental permits in Germany.
After weighing the budget and the speed of obtaining permits, the client chose our PV mechanical recycling solution. We reserved an expansion interface for future connection to a solar panel pyrolysis recycling line, allowing for future upgrades if material purity requirements become higher.
Pêvajoya bingehîn ji bo çi ye 1000 Projeya vezîvirandina panela fotovoltaîk a kg/h li Elmanyayê?
Ji bo ku daxwazên xerîdarên me yên Alman bicîh bînin, me dîzayn kir a Projeya avêtina panelên fotovoltaîk ên yek-cam pêvajoyên modular û pergalek ekolojîk-dostane ya bi tevahî girtî vedihewîne. Tevahiya xeta hilberîna vezîvirandina panela fotovoltaîk avahiyek tevlihev vedihewîne, xerckirina enerjiyê kêm, û karbidestiya pêvajoyê ya bilind. Ji ber vê yekê, it is suitable for Germany’s stringent environmental regulations and industrial safety standards.
Pre-processing
Modulên fotovoltaîk bi rêgezek kemberê dikevin pergalê. First, the semi-automatic frame remover separates the aluminum frame. Piştre, the glass remover uses mechanical force to break the tempered glass, allowing for the preliminary recovery of large-particle glass and reducing the load on subsequent crushing.
Rêzkirina Pir-qonaxa
Magnetic separation machine
Magnetic separation machine: Removes iron filings and ferrous metal debris from the frame.
Eddy current separator
Eddy current separator: Separates non-ferrous metals, mainly aluminum and copper.
Gravity separation equipment
Gravity separation equipment: Separates light materials (crushed plastic from backsheets) from heavy materials (glass and metal mixture).
Veqetandina elektrostatîk
Veqetandina elektrostatîk: Extracts copper and silver from mixed metal powders, delivering >99% recovery of precious metals for maximum profitability.
Environmental Protection System
The project is equipped with a baghouse dust collector (capturing fine dust with an efficiency of >99.9%) to ensure that exhaust emissions meet German TA Luft (Technical Instructions on Air Quality Control) standards. The process is entirely dry and physical, achieving zero wastewater discharge.
How Profitable Is Copper Recovery in the German Market?
During the equipment selection phase, the client specifically focused on the recovery of sifir. Because copper has a high unit price and is a key factor in shortening the ROI cycle.
Lebê, if the copper is sold directly to smelters in Belgium (wek mînak., Umicore) or specialized metal refineries, they offer higher purchase prices for high-purity copper because they can directly process it . Our electrostatic separation system increases copper purity to over 99%, enabling the client to bypass local intermediate dealers and sell directly to large smelters for better prices.
Customer Benefit: Recovering only copper can generate €264 to €360 in daily revenue. Combined with aluminum (accounting for approx. 10%-15% of total weight) and glass revenue, the payback period for the equipment can be significantly shortened.
Why Did Our German Client Ultimately Choose Our Solution?
After evaluating multiple equipment manufacturers, the client ultimately decided to partner with us. The core reasons are as follows:
