Nalika kapasitas fotovoltaik Jerman terus berkembang, akeh modul PV sing wis diinstal awal mboko sithik nganti pungkasan umur operasional.. Ing awal 2024, klien saka Jerman ngubungi kita kanthi tujuan sing jelas. Tujuane kanggo nggawe garis produksi daur ulang panel fotovoltaik kanthi kapasitas 1,000 kg/jam, kanggo nyedhiyakake layanan daur ulang profesional ing wilayah lokal lan wilayah sekitar.
Klien asline melu daur ulang kabel kethokan lan duwe pengalaman daur ulang, nanging ora menowo karo struktur modul photovoltaic, cara disassembly, lan standar lingkungan. Dheweke kuwatir babagan siklus investasi sing dawa kanggo peralatan lan uga ngarep-arep supaya bisa diproses kanthi efisien kanthi ruang pabrik lan kahanan sumber daya sing winates.. Adhedhasar kahanan tartamtu klien, kita wis dirancang a 1000 proyek daur ulang panel fotovoltaik kg / jam ing Jerman.
What is the current status of Germany’s photovoltaic recycling market conditions?
Which Recycling Solution Maximizes Value for This PV Recycling Project?
During the technical discussion with the client, For the 1000kg/h Photovoltaic Panel Recycling Project in Germany, we designed both a mechanical system and a solusi proyek pirolisis panel surya to meet different recovery goals.
Iki Teknologi PV pirolisis uses high-temperature pyrolysis to decompose the EVA adhesive layer, significantly improving the separation purity of silicon wafers and glass. Research shows that pyrolysis is more effective than simple crushing in removing organic matter and separating large-particle glass, resulting in higher purity of recovered materials .
The investment cost is lower than that of pyrolysis lines, there is no risk of harmful gas emissions from combustion, the process is mature, and it is easier to obtain environmental permits in Germany.
After weighing the budget and the speed of obtaining permits, the client chose our PV mechanical recycling solution. We reserved an expansion interface for future connection to a solar panel pyrolysis recycling line, allowing for future upgrades if material purity requirements become higher.
Apa aliran proses utami kanggo 1000 proyek daur ulang panel fotovoltaik kg / jam ing Jerman?
Kanggo nyukupi syarat klien Jerman, kita ngrancang a proyek pembuangan panel fotovoltaik kaca tunggal nampilake proses modular lan sistem ramah lingkungan kanthi lengkap. Garis produksi daur ulang panel fotovoltaik kabeh nduweni struktur sing kompak, konsumsi energi kurang, lan efficiency Processing dhuwur. Mulane, it is suitable for Germany’s stringent environmental regulations and industrial safety standards.
Pre-processing
Modul photovoltaic mlebu sistem liwat conveyor sabuk. First, the semi-automatic frame remover separates the aluminum frame. Salajengipun, the glass remover uses mechanical force to break the tempered glass, allowing for the preliminary recovery of large-particle glass and reducing the load on subsequent crushing.
Multi-tataran Sorting
Magnetic separation machine
Magnetic separation machine: Removes iron filings and ferrous metal debris from the frame.
Eddy current separator
Eddy current separator: Separates non-ferrous metals, mainly aluminum and copper.
Peralatan pamisahan gravitasi
Peralatan pamisahan gravitasi: Separates light materials (crushed plastic from backsheets) from heavy materials (glass and metal mixture).
Separator elektrostatik
Separator elektrostatik: Extracts copper and silver from mixed metal powders, delivering >99% recovery of precious metals for maximum profitability.
Sistem Perlindungan Lingkungan
The project is equipped with a baghouse dust collector (capturing fine dust with an efficiency of >99.9%) to ensure that exhaust emissions meet German TA Luft (Technical Instructions on Air Quality Control) standards. The process is entirely dry and physical, achieving zero wastewater discharge.
How Profitable Is Copper Recovery in the German Market?
During the equipment selection phase, the client specifically focused on the recovery of tembaga. Because copper has a high unit price and is a key factor in shortening the ROI cycle.
Nanging, if the copper is sold directly to smelters in Belgium (contone., Umicore) or specialized metal refineries, they offer higher purchase prices for high-purity copper because they can directly process it . Our electrostatic separation system increases copper purity to over 99%, enabling the client to bypass local intermediate dealers and sell directly to large smelters for better prices.
Customer Benefit: Recovering only copper can generate €264 to €360 in daily revenue. Combined with aluminum (accounting for approx. 10%-15% of total weight) and glass revenue, the payback period for the equipment can be significantly shortened.
Why Did Our German Client Ultimately Choose Our Solution?
After evaluating multiple equipment manufacturers, the client ultimately decided to partner with us. The core reasons are as follows:
