PROJECT-SPECIFIK thermesch SYSTEM

Gitt net e Reaktornumm oder alldeegleche Kapazitéit als komplette Projetspezifikatioun.

Fudder, Virbereedung, Operatioun Kontinuitéit, Kondensatioun, Gas Sécherheet, Produit Ëmgank, Ëmwelt Kontrollen, Utilities a lokal Liwwerung Ëmfang mussen zesummen konfiguréiert ginn.

A

Guttgeheescht kleng Skala Referenz

YSX-F1 zu YSX-F5 bezeechnen 1, 2, 3, 4 an 5 t / Dag Skid oder modulare Planung Referenze fir Pneuen, Plastik oder Ueleg-Schlamm Tester.

B

Material Gläichgewiicht

Ueleg, gass, Feststoffer a Metalllagerausgaben erfuerderen representativ Fudder, stabil lafen Daten an eng ausgemaach Prouf Grenz.

C

Kommerziell Grenz

Präisser, Betribskäschte, Produktwäert a Retour erfuerderen datéiert Zitater a lokale Maartbeweiser.

Quell Kontroll: guttgeheescht YOTO Grupp Produit Register. Finale Parameteren ginn op de Projet-spezifeschen techneschen Accord erausginn.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, etc., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Typesch, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. Fir Passagéier Auto Pneuen, this process breaks down the long-chain polymers in rubber into the following products.

Pyrolyse Ueleg (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Stol Drot (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Combustible Gas (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. Als Resultat, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, Stol Fabriken, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. Zousätzlech, pyrolysis oil provides a more sustainable and ëmweltfrëndlech Weeër fir Pneuen a Brennstoff ze maachen, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-Veraarbechtung System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolyse System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, Kuelestoff schwaarz, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Auspuff Gas Behandlung System

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: After cooling, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

Déi tyre pyrolysis plant cost varies based on capacity, Configuratioun, and automation level. Below is a typical price reference for different project scales.

Project quotation required.

Virbereedung, reactor route, Kondensatioun, Gas Sécherheet, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

An engem waste tire pyrolysis plant in Malaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, Operatioun Kontinuitéit, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stable operation, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, wéi z Solarpanneau Pyrolyse Projet Léisung, sludge waste pyrolysis plant, sustainable plastic-to-fuel solutions and etc.

YUSHUNXIN
YUSHUNXIN thermesch Konversioun

The project boundary can include feed preparation, versiegelt Ernierung, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.

Referenz dreidimensional Layout vun enger kontinuéierlech thermesch Konversioun Linn
01 / Verbonnen Prozess

Follegt d'Material, damp, flësseg, Gas an zolidd Weeër

De Reakter ass en Deel vun der Linn. Kommerziell Operatioun hänkt dovun of wéi all Stream virbereet ass, iwwerdroen, kontrolléiert an entlooss.

  1. 01Material Charakteriséierung
  2. 02Fudder Virbereedung a versiegelt Transfer
  3. 03Kontrolléiert thermesch Konversioun
  4. 04Damp Trennung a inszenéiert Kondensatioun
  5. 05Net-kondenséierbar Gas Sécherheet a Wiederverwendung
  6. 06Solid Ofkillung, Entlaascht a Produkthandhabung
02 / MATERIAL-SPECIFIK DESIGN

Configuratioun Froen déi d'Propositioun änneren

Déi folgend Punkte solle geléist ginn ier Dir eng Kapazitéit auswielt oder eng kommerziell Devis virbereet.

Steel and textile control

Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.

Carbon and dust handling

Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.

Recovered oil use

Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.

Gas safety

Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.

03 / BETRIEBSMODEL

Maacht Utilities a Produktoutlets siichtbar virum Investitioun

Eng nëtzlech Machbarkeet Iwwerpréiwung verbënnt d'Massbalance, Energie Gläichgewiicht, Betribssystemer Zäitplang a lokal Produit Wee.

Fonctionnement Zäitplang

Definéiert geplangte Stonnen pro Dag, auszeschalten Fënsteren, Botzen Strategie, Aarbechtsmaart Modell an feedstock Stockage Muecht.

Energie Integratioun

Evaluéieren net-kondenséierbar Gas Wiederverwendung, Startup Brennstoff, elektresch Luede, Ofkillungsfuerderung an optional Downstream Energieverbrauch als ee Gläichgewiicht.

Qualitéitskontroll

Set Probe Punkte fir erakommen Material, Kondensat Fraktiounen, erëmfonnt Feststoffer, Ofwaasser an Ofgas.

Kommerziell Grenz

Budgetsresultater bleiwen bedingt bis de Fudder, Site, Produit Wee a lokal Konformitéit Ufuerderunge bestätegt.

PROJECT VISUAL

Gesinn déi verbonne Equipement Grenz.

Referenzvisualiséierungen ënnerstëtzen fréi Layoutdiskussioun. Finale Equipement, Arrangement an Schnëttplazen sinn aus dem Projet Material a Site bestätegt.

Referenz Equipement Vue fir fréi Configuratioun Diskussioun.
Referenz Prozess Beweiser; Finale Output an Interfaces bleiwen materiell- a Projet-spezifesch.
REFERENZ KONFIGURATIOUN

Iwwersetzen Projet Fakten an eng Equipement Lëscht.

Dës Referenzmatrix weist d'Entscheedungslogik. Finale Quantitéiten, Modeller an Schnëttplazen gehéieren zu der guttgeheescht Projet Propositioun.

System blockéierenTypesch ËmfangConfiguratioun Basis
Tire preparationWhole-tire feeding or shredding, steel control and buffer storageTire format, contamination and operating continuity
Sealed conversionMetered feeding, reaktor, heating and emergency isolationRubber composition and planned duty
Oil and gasVapor cleaning, staged condensation, gas safety and storageWaasser, Schwefel, solids and intended liquid route
Recovered carbonVersiegelt Ofkillung, steel separation, sizing and enclosed handlingBuyer specification and dust-control basis
ËmweltsystemerCombustion, particulate control, wastewater and monitoring pointsLocal permit and acceptance boundary
STAGE-GATED Entscheedung PATH

Gitt de Projet nëmme vir wann déi erfuerderlech Beweiser verfügbar ass.

All Paart verwandelt Clientinformatioun an eng definéiert technesch oder kommerziell Ausgab fir déi nächst Entscheedung.

01

Feedstock evidence

Document tire format, steel, Kontaminatioun, storage and available volume.

AusgangQualified tire-feed basis
02

Product routes

Confirm lawful outlets and test methods for liquid, gass, carbon and steel.

AusgangOutput qualification register
03

Site and permits

Define utilities, fire controls, emissions, wastewater and residue boundary.

AusgangSite-readiness and compliance list
04

Configuration review

Translate verified facts into equipment, interfaces and exclusions.

AusgangTraceable technical proposal basis
PROJECT FAQ

Froen ze léisen virun der Konfiguratioun.

Äntwerten definéieren d'Ingenieurgrenz; si ersetzen net representativ Materialprüfung oder lokal Konformitéitsiwwerpréiwung.

Wat bestëmmt déi kontinuéierlech pyrolysis Equipement Lëscht?

Fudderform, Zesummesetzung, Fiichtegkeet, Kontaminatioun, geplangte Betribssystemer Zäitplang, erholl-Produkt Wee, Site Utilities a Permis Ufuerderunge bestëmmen d'Konfiguratioun.

Kann Pneuen, Plastik an Ueleg Schlamm benotzen genee déi selwecht Linn?

Nee. Si kënnen thermesch Konversioun Prinzipien deelen, mä hir Virbereedung, fidderen, corrosion, Kondensatioun, zolidd Ëmgank an Ëmweltkontrolle ënnerscheede sech materiell.

Kann erholl Ueleg Leeschtung vun enger allgemenger Material Beschreiwung garantéiert ginn?

Nee. Representativ Analyse an eng ausgemaach Probemethod sinn erfuerderlech ier d'Flëssegkeetsquantitéit erholl gëtt, Qualitéit oder Downstream Notzung ka bewäert ginn.

Wat soll an Akzeptanz Tester abegraff ginn?

Definéieren feedstock, lafen Dauer, Mass Gläichgewiicht, Betribsstabilitéit, Sampling Ausgänge, Utilities, Sécherheet interlocks an déi applicabel Emissiounen oder Rescht Tester.

PROJECT ENGINEERING REVIEW

Definéiert d'Material ier Dir d'Ausrüstung auswielt.

Deelt eng representativ Materialbeschreiwung, verfügbare Volumen, Site Status an Zilausgaben. YUSHUNXIN wäert dës Fakten benotzen déi relevant Prozess Grenz an Configuratioun Diskussioun ze preparéieren.

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