PROJECT-SPECIFIC THERMAL SYSTEM

Do not treat a reactor name or daily capacity as a complete project specification.

Feedstock, tokisetso, operating continuity, condensation, gas safety, product handling, ditaolo tsa tikoloho, utilities and local delivery scope must be configured together.

A

Approved small-scale reference

YSX-F1 to YSX-F5 denote 1, 2, 3, 4 le 5 t/day skid or modular planning references for tire, plastic or oily-sludge trials.

B

Material balance

Oli, khase, solids and metal-bearing outputs require representative feedstock, stable-run data and an agreed sampling boundary.

C

Moeli oa khoebo

Prices, litšenyehelo tsa ho sebetsa, product value and return require dated quotations and local market evidence.

Source control: approved YOTO group product register. Final parameters are issued on the project-specific technical agreement.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, etc., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Ka tloaelo, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. For passenger car tires, this process breaks down the long-chain polymers in rubber into the following products.

Pyrolysis Oil (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Steel Wire (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Khase e tukang (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. Ka hoo, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, steel factories, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. Holim'a moo, pyrolysis oil provides a more sustainable and mekhoa e metle ea tikoloho ea ho fetola lithaere mafura, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-processing System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolysis System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, carbon black, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Exhaust Gas Treatment System

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: After cooling, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

The thaere pyrolysis semela litšenyehelo varies based on capacity, tlhophiso, and automation level. Below is a typical price reference for different project scales.

Project quotation required.

Tokisetso, reactor route, condensation, gas safety, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

In a waste tire pyrolysis plant in Malaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, operating continuity, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stable operation, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, joalo ka tharollo ea morero oa solar panel pyrolysis, semela sa litšila sa pyrolysis, tharollo e tsitsitseng ea polasetiki ho ea ho mafura and etc.

YUSHUNXIN
YUSHUNXIN PHETOHO EA MOTSO

Moeli oa morero o ka kenyelletsa ho lokisetsa lijo, phepelo e tiisitsoeng, phetoho e tsoelang pele ea mocheso, ho hloekisa le ho kokobetsa mouoane, tshebediso e nngwe ya kgase e sa qhibidihang, ho tsoa ka thata le ho ts'oaroa ha khabone.

Referense sebopeho sa mahlakore a mararo sa mohala o tsoelang pele oa phetoho ea mocheso
01 / KEKETSO MOKHOA

Latela boitsebiso, mouoane, metsi, khase le litsela tse tiileng

Reactor ke karolo e 'ngoe ea mohala. Ts'ebetso ea khoebo e itšetlehile ka hore na molapo o mong le o mong o lokiselitsoe joang, fetisetsoa, laolwa le ho lokollwa.

  1. 01Sebopeho sa lintho tse bonahalang
  2. 02Ho lokisetsa phepelo le phetiso e tiisitsoeng
  3. 03Phetoho e laoloang ea mocheso
  4. 04Karohano ea mouoane le condensation ka sethaleng
  5. 05Polokeho ea khase e ke keng ea kolobisoa le ho sebelisoa hape
  6. 06Pholiso e tiileng, ho ntša le ho sebetsana le lihlahisoa
02 / MORAO OA LITŠOANTŠISO

Lipotso tsa tlhophiso tse fetolang tlhahiso

Lintlha tse latelang li lokela ho rarolloa pele ho khethoa bokhoni kapa ho lokisetsa khotheishene ea khoebo.

Taolo ea tšepe le masela

Lithaere kaofela, ho seha lithaere le mafura a tsoang lebiling li etsa hore ho be le ho pshatla ho fapaneng, karohano ya terata le ditlhoko tsa ho fepa.

Ho sebetsana le carbon le lerole

Phallo e tiileng, pholiso le phetiso e kentsoeng e tlameha ho etsoa ho thibela libaka tse chesang, ho ntsha lerole le ho thiba ka tlase ho noka.

Tšebeliso ea oli e ntlafalitsoeng

Polokelo, tlhoekiso le tsela efe kapa efe e reriloeng ea mafura kapa tsela ea tlhoekiso e tlameha ho hlahlobjoa tlas'a sehlahisoa sa lehae le moralo oa tikoloho.

Tšireletseho ea khase

Ho laola khatello, ho tiisa metsi kapa ditshireletso tse lekanang, tlhokomelo ea lelakabe le ho itšehla thajana ha maemo a tšohanyetso ke tsa sebaka sa tsamaiso.

03 / MOHLALA MOSEBETSI

Etsa hore lisebelisoa le lihlahisoa tsa lihlahisoa li bonahale pele ho matsete

Tlhahlobo e sebetsang ea ho khoneha e hokahanya tekanyo ea boima, tekanyo ea matla, kemiso ea ts'ebetso le tsela ea sehlahisoa sa lehae.

Kemiso ea ts'ebetso

Hlalosa lihora tse reriloeng ka letsatsi, ho koala lifensetere, leano la ho hloekisa, mohlala oa basebetsi le bokhoni ba polokelo ea lijo.

Ho kopanya matla

Lekola tšebeliso ea khase e sa koaheleheng hape, mafura a ho qala, meroalo ea motlakase, tlhokahalo e phodisong le tshebediso ya boikgethelo ya matla a tlase ho noka e le tekanyo e le nngwe.

Taolo ea boleng

Beha lintlha tsa sampole bakeng sa boitsebiso bo tlang, likaroloana tsa condensate, hlapollotsoe lintho tse tiileng, metsi a litšila le khase ea mouoane.

Moeli oa khoebo

Liphetho tsa likhakanyo li lula li itšetlehile ka maemo ho fihlela lihlahisoa tsa lijo, sebaka, tsela ea sehlahisoa le litlhoko tsa ho lumellana le sebaka sa heno li tiisitsoe.

LIPONYO TSA MORERO

Sheba moeli oa lisebelisoa tse hokahaneng.

Lits'oants'o tsa litšupiso li tšehetsa puisano ea sebopeho sa pele. Lisebelisoa tsa ho qetela, tlhophiso le lihokelo li tiisitsoe ho tsoa ho thepa ea projeke le sebaka.

Pono ea lisebelisoa bakeng sa puisano ea tlhophiso ea pele.
Bopaki ba ts'ebetso ea litšupiso; liphetho tsa ho qetela le li-interfaces li lula li le lintho tse bonahalang- le morero o itseng.
TS'ELISO TIISETSO

Fetolela lintlha tsa morero lenaneng la lisebelisoa.

Matrix ena ea litšupiso e bonts'a mohopolo oa qeto. Lipalo tsa ho qetela, limotlelara le likhokahano li teng molemong oa projeke e amohetsoeng.

Thibelo ea tsamaisoSebaka se tloaelehilengMotheo oa tlhophiso
Ho lokisa thaereHo fepa ka thaere kaofela kapa ho qhetsola, taolo ea tšepe le polokelo ea bufferSebopeho sa Tire, tshilafatso le tswelopele ya tshebetso
Phetoho e tiisitsoengHo fepa ka metha, reactor, ho futhumatsa le ho itšehla thajanaSebopeho sa rabara le mosebetsi o reriloeng
Oli le khaseHo hloekisa mouoane, condensation e etsoang sethaleng, polokeho le polokelo ea khaseMetsi, sebabole, tse tiileng le tsela e metsi e reriloeng
Khabone e hlaphohilengPholiso e tiisitsoeng, karohano ya tshepe, boholo le ho tshoaroa tse koaletsoengLitlhaloso tsa moreki le motheo oa taolo ea lerole
Mekhoa ea tikolohoHo tuka, taolo ya dikarolo, metsi a litšila le libaka tsa ho beha leihloTumello ea lehae le moeli oa kamohelo
TSELA EA QETO E KHOTSOANG MOHATO

Tsoela pele ka morero feela ha bopaki bo hlokahalang bo le teng.

Monyako o mong le o mong o fetola tlhahisoleseding ea bareki hore e be tlhahiso e hlalositsoeng ea theknoloji kapa ea khoebo bakeng sa qeto e latelang.

01

Bopaki ba Feedstock

Sebopeho sa thaere ea litokomane, tshepe, tshilafatso, polokelo le molumo o fumanehang.

SephethoEa tšoanelehang thaere-fepa motheo
02

Litsela tsa lihlahisoa

Netefatsa libaka tse molaong le mekhoa ea teko ea mokelikeli, khase, carbon le tšepe.

SephethoRejisetara ea mangolo a thuto
03

Sebaka le tumello

Hlalosa lisebelisoa, ditaolo tsa mollo, tlhahiso, metsi a litšila le moeli o setseng.

SephethoLenane la ho itokisa le ho latela melao ea sebaka
04

Tlhahlobo ea tlhophiso

Fetolela lintlha tse netefalitsoeng ho lisebelisoa, likhokahano le mekhelo.

SephethoTraceable tekheniki tlhahiso motheo
MORERO FAQ

Lipotso tse lokelang ho rarolloa pele ho tlhophiso.

Likarabo li hlalosa moeli oa boenjiniere; ha li nkele sebaka sa tlhahlobo ea lisebelisoa tse emelang kapa tlhahlobo ea boikamahanyo ea lehae.

Ke eng e khethollang lethathamo la lisebelisoa tse tsoelang pele tsa pyrolysis?

Foromo ea Feedstock, tlhamo, mongobo, tshilafatso, kemiso ea tšebetso e reriloeng, kgutlisitsoe-sehlahisoa tsela, lits'ebeletso tsa sebaka sa marang-rang le litlhoko tsa tumello li khetholla tlhophiso.

E khona ho matha, lipolasetiki le seretse se mafura li sebelisa mola o tšoanang hantle?

Che. Ba ka arolelana melao-motheo ea ho fetola mocheso, empa ho itokisa ha bona, ho fepa, bofokoli, condensation, ts'ebetso e tiileng le taolo ea tikoloho e fapana ka lintho tse bonahalang.

Na ts'ebetso ea oli e tsosolositsoeng e ka netefatsoa ho tsoa ho tlhaloso ea thepa e akaretsang?

Che. Ho hlokahala tlhahlobo ea moemeli le mokhoa o lumellanoeng oa lisampole pele ho khutlisoa-bongata ba mokelikeli, boleng kapa tshebediso e tlase ho ka hlahlojwa.

Ke eng e lokelang ho kenyelletsoa tlhahlobo ea kamohelo?

Hlalosa feedstock, nako ea ho matha, boima ba mmele, botsitso ba ho sebetsa, sephetho sa sampole, lisebelisoa, likhokahano tsa polokeho le liteko tse sebetsang tsa mesi kapa masalla.

TLHOKOMELISO EA MORORO

Hlalosa thepa pele u khetha thepa.

Arolelana tlhaloso ea lisebelisoa tsa moemeli, molumo o fumanehang, boemo ba sebaka le liphetho tse reriloeng. YSHUNXIN e tla sebelisa lintlha tseo ho lokisa moeli oa ts'ebetso le puisano ea tlhophiso.

Qala Tlhahlobo ea Morero