UHLELO LWEPROJEKTHI ETHILE OKUTHETHAYO

Ungaphathi igama le-reactor noma umthamo wansuku zonke njengokucaciswa okuphelele kwephrojekthi.

I-Feedstock, ukulungiselela, ukuqhubeka nokusebenza, ukujiya, ukuphepha kwegesi, ukuphathwa komkhiqizo, izilawuli zemvelo, izinsiza kanye nobubanzi bokulethwa kwendawo kufanele kulungiselelwe ndawonye.

A

Isithenjwa esincane esigunyaziwe

I-YSX-F1 kuya ku-YSX-F5 isho 1, 2, 3, 4 futhi 5 t/day skid noma izinkomba zokuhlela zesondo, ukuhlolwa kwepulasitiki noma okunamafutha-udaka.

B

Ibhalansi yezinto

Amafutha, igesi, okuqinile kanye nokuphumayo okunensimbi kudinga i-feedstock emele, idatha esebenza kahle kanye nomngcele wamasampula okuvunyelwene ngawo.

C

Umngcele wezohwebo

Amanani, izindleko zokusebenza, inani lomkhiqizo kanye nembuyiselo kudinga amakhotheshini anedethi kanye nobufakazi bemakethe yendawo.

Ukulawula umthombo: irejista yomkhiqizo weqembu le-YOTO egunyaziwe. Imingcele yokugcina ikhishwa esivumelwaneni sobuchwepheshe esiqondene nephrojekthi.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, etc., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Typically, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. For passenger car tires, this process breaks down the long-chain polymers in rubber into the following products.

Pyrolysis Oil (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Steel Wire (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Combustible Gas (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. Ngenxa yalokho, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, steel factories, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. Ngaphezu kwalokho, pyrolysis oil provides a more sustainable and izindlela ezilungele imvelo zokuguqula amathayi abe uphethiloli, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-processing System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolysis System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, carbon black, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Exhaust Gas Treatment System

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: Ngemva kokupholisa, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

I tyre pyrolysis plant cost varies based on capacity, ukumisa, and automation level. Below is a typical price reference for different project scales.

Project quotation required.

Ukulungiselela, reactor route, ukujiya, ukuphepha kwegesi, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

In a waste tire pyrolysis plant in Malaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, ukuqhubeka nokusebenza, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stable operation, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, njenge Isixazululo sephrojekthi ye-solar panel pyrolysis, i-sludge waste pyrolysis plant, sustainable plastic-to-fuel solutions kanye nokunye.

I-YUSHUNXIN
UKUGUQULWA KWE-YUSHUNXIN THERMAL

The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.

Ireferensi yesakhiwo esinezinhlangothi ezintathu zomugqa wokuguqula oshisayo oqhubekayo
01 / INQUBO EXHUNYIWE

Landela indaba, umhwamuko, uketshezi, igesi kanye nezindlela eziqinile

I-reactor iyingxenye eyodwa yomugqa. Ukusebenza kwezohwebo kuncike ekutheni ukusakaza ngakunye kulungiselelwa kanjani, dlulisiwe, ilawulwa futhi ikhishwe.

  1. 01Ukulingiswa kokubalulekile
  2. 02Ukulungiswa kokuphakelayo nokudluliswa okuvalekile
  3. 03Ukuguqulwa kwe-thermal okulawulwayo
  4. 04Ukuhlukaniswa komhwamuko kanye nokujiya ngesiteji
  5. 05Ukuphepha kwegesi okungacondensable kanye nokusetshenziswa kabusha
  6. 06Ukupholisa okuqinile, ukukhishwa kanye nokuphathwa komkhiqizo
02 / UKWENZIWA KWEMATERIAL-ETHIZE

Imibuzo yokumisa eshintsha isiphakamiso

Amaphuzu alandelayo kufanele axazululwe ngaphambi kokukhetha umthamo noma ukulungiselela ikhotheshini yokuthengisa.

Steel and textile control

Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.

Carbon and dust handling

Ukukhipha okuqinile, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.

Recovered oil use

Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.

Gas safety

Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.

03 / INDLELA YOKUSEBENZA

Yenza izinsiza kanye nezitolo zomkhiqizo zibonakale ngaphambi kokutshala imali

Ukubuyekezwa okusebenzisekayo kokungenzeka kuxhumanisa ibhalansi enkulu, ibhalansi yamandla, uhlelo lokusebenza kanye nomzila womkhiqizo wendawo.

Uhlelo lokusebenza

Chaza amahora ahleliwe ngosuku, amafasitela avaliwe, isu lokuhlanza, imodeli yabasebenzi kanye namandla okugcina okuphakelayo.

Ukuhlanganiswa kwamandla

Linganisa ukusetshenziswa kabusha kwegesi okungacondensable, uphethiloli wokuqalisa, imithwalo kagesi, ukupholisa isidingo kanye nokuzikhethela kokusetshenziswa kwamandla omfula njengebhalansi eyodwa.

Ikhwalithi yokulawula

Setha amasampula ezinto ezingenayo, condensate izingxenyana, okuqinile okutholakele, amanzi angcolile kanye negesi ephumayo.

Umngcele wezohwebo

Imiphumela yebhajethi ihlala inemibandela kuze kufike isitoko, indawo, umzila womkhiqizo kanye nezidingo zokuthotshelwa kwendawo ziyaqinisekiswa.

IMIBONO YEPROJEKTHI

Bona umngcele wezisetshenziswa ezixhunyiwe.

Izithombe eziyisithenjwa zisekela ingxoxo yesakhiwo sangaphambi kwesikhathi. Imishini yokugcina, ukuhlelwa kanye nokuxhumana kuqinisekiswa kusukela kumpahla yephrojekthi nesayithi.

Ukubuka kwesisetshenziswa esiyisethenjwa sengxoxo yangaphambi kwesikhathi yokucushwa.
Ubufakazi benqubo yesithenjwa; okuphumayo kokugcina kanye nezindawo zokusebenzelana zihlala zibalulekile- kanye nephrojekthi ethile.
UKULUNGISWA KWEREferensi

Humusha amaqiniso ephrojekthi ohlwini lwemishini.

Le matrix yesithenjwa ibonisa ingqondo yesinqumo. Amanani okugcina, amamodeli nokuxhumana kuyingxenye yesiphakamiso sephrojekthi esigunyaziwe.

Ibhulokhi yesistimuUbubanzi obujwayelekileIsisekelo sokucushwa
Tire preparationWhole-tire feeding or shredding, steel control and buffer storageTire format, contamination and operating continuity
Sealed conversionMetered feeding, i-reactor, heating and emergency isolationRubber composition and planned duty
Oil and gasVapor cleaning, ukufingqa okuhleliwe, gas safety and storageWater, sulfur, solids and intended liquid route
Recovered carbonSealed cooling, steel separation, sizing and enclosed handlingBuyer specification and dust-control basis
Izinhlelo zemveloCombustion, particulate control, wastewater and monitoring pointsLocal permit and acceptance boundary
INDLELA YESINQUMO ESEsiteji

Thuthukisa iphrojekthi kuphela lapho ubufakazi obudingekayo butholakala.

Isango ngalinye liphendula imininingwane yekhasimende ibe okokuphumayo okuchaziwe kwezobuchwepheshe noma kwezohwebo ukuze kuthathwe isinqumo esilandelayo.

01

Feedstock evidence

Document tire format, steel, ukungcola, storage and available volume.

OkukhiphayoQualified tire-feed basis
02

Product routes

Confirm lawful outlets and test methods for liquid, igesi, carbon and steel.

OkukhiphayoOutput qualification register
03

Site and permits

Define utilities, fire controls, emissions, wastewater and residue boundary.

OkukhiphayoSite-readiness and compliance list
04

Isibuyekezo sokucushwa

Translate verified facts into equipment, interfaces and exclusions.

OkukhiphayoTraceable technical proposal basis
PROJECT FAQ

Imibuzo okufanele ixazululwe ngaphambi kokucushwa.

Izimpendulo zichaza umngcele wobunjiniyela; azithathi indawo yokuhlolwa kwezinto ezimele noma ukubuyekezwa kokuthobelana kwendawo.

Yini enquma uhlu lwemishini ye-pyrolysis eqhubekayo?

Ifomu le-Feedstock, ukwakheka, umswakama, ukungcola, uhlelo lokusebenza oluhleliwe, umzila womkhiqizo otholiwe, Izinsiza zesayithi kanye nezidingo zemvume zinquma ukucushwa.

Can amathayi, amapulasitiki kanye nodaka olunamafutha zisebenzisa umugqa ofanayo ncamashi?

Cha. Bangase babelane ngezimiso zokuguqulwa kwe-thermal, kodwa ukulungiselela kwabo, ukudla, ukugqwala, ukujiya, ukuphatha okuqinile kanye nokulawulwa kwemvelo kuyahluka ngokwezinto ezibonakalayo.

Ingabe ukusebenza kukawoyela otholiwe kungaqinisekiswa kusukela encazelweni yezinto ezijwayelekile?

Cha. Ukuhlaziywa kommeleli kanye nendlela yesampula okuvunyelwene ngayo kuyadingeka ngaphambi kwenani loketshezi olutholiwe, izinga noma ukusetshenziswa komfula kungahlolwa.

Yini okufanele ifakwe ekuhlolweni kokwamukelwa?

Chaza isitoko, isikhathi sokugijima, ibhalansi mass, ukuzinza kokusebenza, imiphumela eyisampula, izinsiza, ukuhlangana kokuphepha kanye nokukhishwa okusebenzayo noma ukuhlolwa kwensalela.

UKUBUYEKEZWA KOBUNJININANI BEPROJEKTHI

Chaza impahla ngaphambi kokukhetha okokusebenza.

Yabelana ngencazelo yezinto ezimele, ivolumu etholakalayo, isimo sesayithi kanye nemiphumela eqondiwe. I-YUSHUNXIN izosebenzisa lawo maqiniso ukulungiselela umngcele wenqubo efanele kanye nengxoxo yokumisa.

Qala Ukubuyekezwa Kwephrojekthi