PROJE-TAYBETÎ PERGALÊN PERGALÎ

Navê reaktorê an kapasîteya rojane wekî taybetmendiyek projeyek bêkêmasî nabînin.

Feedstock, amadekarî, berdewamiya xebatê, tîrkirî, ewlehiya gazê, hilberandina hilberê, kontrolên jîngehê, pêdivî ye ku karûbar û qada radestkirina herêmî bi hev re bêne mîheng kirin.

YEK

Referansa pîvana piçûk pejirandî

YSX-F1 heta YSX-F5 destnîşan dikin 1, 2, 3, 4 û 5 t / roj skid an referansên plansaziya modular ji bo tire, ceribandinên plastîk an rûn-sludge.

B

Balansa materyalê

Rûn, xaz, zexm û hilberên hilgirê metal pêdivî bi xwarina nûnerê heye, Daneyên îstîqrar-rêvebirinê û sînorek nimûneyê ya pejirandî.

C

Sînorê bazirganî

Prices, mesrefên xebatê, nirxa hilber û vegerê hewce dike ku neqleyên tarîxî û delîlên bazara herêmî.

Çavkanî kontrol: qeyda hilberê koma YOTO pejirand. Parametreyên dawîn li ser peymana teknîkî-taybetî ya projeyê têne derxistin.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, etc., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Tîpîkî, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. For passenger car tires, this process breaks down the long-chain polymers in rubber into the following products.

Rûnê Pyrolysis (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Steel Wire (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Combustible Gas (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. Di encamê da, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, steel factories, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. Herwisa, pyrolysis oil provides a more sustainable and eco-friendly ways to turn tires into fuel, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-processing System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolysis System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, karbon reş, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Exhaust Gas Treatment System

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: After cooling, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

Ew tyre pyrolysis plant cost varies based on capacity, veavakirina, and automation level. Below is a typical price reference for different project scales.

Project quotation required.

Amadekarî, reactor route, tîrkirî, ewlehiya gazê, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

In a waste tire pyrolysis plant in Malaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, berdewamiya xebatê, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stable operation, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, wekî çareseriya projeya pyrolysis panela rojê, sludge waste pyrolysis plant, çareseriyên plastîk-bi sotemeniyê yên domdar and etc.

YUSHUNXIN
YUSHUNXIN GERMANGERÎNA

The project boundary can include feed preparation, xwarina mohrkirî, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.

Rêzika sê-alî ya xetek veguheztina termal a domdar
01 / PÊVAJOYA TÊKIRÎ

Materyalê bişopînin, bixar, herrik, rêyên gaz û hişk

Reaktor yek parçeyek rêzê ye. Karbidestiya bazirganî bi awayê amadekirina her çeman ve girêdayî ye, veguhestin, kontrol kirin û derxistin.

  1. 01Taybetmendiya materyalê
  2. 02Amadekirina xwarinê û veguheztina sergirtî
  3. 03Veguherîna germî ya kontrolkirî
  4. 04Veqetandina vapor û kondensasyona qonax
  5. 05Ewlekariya gazê ya ne-kondensable û ji nû ve bikar anîn
  6. 06sarbûna hişk, dakêşandin û hilberandina hilberê
02 / DESIGN MATERIALE-TAYBETÎ

Pirsên vesazkirinê yên ku pêşniyarê diguherînin

Divê xalên jêrîn berî hilbijartina kapasîteyê an amadekirina danûstendinek bazirganî bêne çareser kirin.

Steel and textile control

Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.

Carbon and dust handling

Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.

Recovered oil use

Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.

Gas safety

Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.

03 / MODELÊ XEBATÎ

Beriya veberhênanê karûbar û dergehên hilberan diyar bikin

Vekolînek feyzibilîteyê ya kêrhatî hevsengiya girseyî girêdide, balansa enerjiyê, bernameya xebatê û riya hilberê herêmî.

Bernameya xebatê

Her roj demjimêrên plansazkirî diyar bikin, pencereyên girtinê, stratejiya paqijkirinê, modela kedê û kapasîteya hilanîna xwarinê.

Yekbûna enerjiyê

Ji nû ve karanîna gaza ne-kondensable binirxînin, sotemeniya destpêkê, barkirinên elektrîkê, daxwaza sarkirinê û bikaranîna enerjiya jêrîn a vebijarkî wekî yek hevsengiyê.

Kontrola kalîteyê

Ji bo materyalê hatî nuqteyên nimûneyê bicîh bikin, fractions condensate, maddeyên zexm peyda kirin, ava çopê û gaza eksozê.

Sînorê bazirganî

Encamên budceyê heta ku xwarinê bi şert bimîne, site, riya hilberê û daxwazên lihevhatina herêmî têne pejirandin.

DÎTENÊN PROJEYÊ

Sînorê alavên girêdayî bibînin.

Dîmenên referansê nîqaşa sêwirana destpêkê piştgirî dikin. Amûrên dawîn, verastkirin û navber ji materyal û malperê projeyê têne pejirandin.

Nêrîna alavên referansê ji bo nîqaşa veavakirina zû.
Delîlên pêvajoya referansê; encam û pêwendiyên dawîn materyal dimînin- û projeyê-taybetî.
PÊKÊŞÎNA REFERENCE

Rastiyên projeyê di navnîşek amûrekê de wergerînin.

Ev matrixa referansê mantiqa biryarê nîşan dide. mîqdarên dawî, model û navber di pêşniyara projeya pejirandî de ne.

Bloka pergalêQada tîpîkBingeha veavakirinê
Tire preparationWhole-tire feeding or shredding, steel control and buffer storageTire format, contamination and operating continuity
Sealed conversionMetered feeding, rîaktor, heating and emergency isolationRubber composition and planned duty
Oil and gasVapor cleaning, staged condensation, gas safety and storageAv, sulfur, solids and intended liquid route
Recovered carbonsarbûna mohrkirî, steel separation, sizing and enclosed handlingBuyer specification and dust-control basis
sîstemên jîngehêCombustion, particulate control, wastewater and monitoring pointsLocal permit and acceptance boundary
QONAXÊ-DÎRÊ BIRYARÊ

Projeyê pêş bixin tenê dema ku delîlên pêwîst hebin.

Her dergeh agahdariya xerîdar ji bo biryara paşîn vediguhezîne hilberek teknîkî an bazirganî ya diyarkirî.

01

Feedstock evidence

Document tire format, steel, gemarkirî, storage and available volume.

KarûabrQualified tire-feed basis
02

Product routes

Confirm lawful outlets and test methods for liquid, xaz, carbon and steel.

KarûabrOutput qualification register
03

Site and permits

Define utilities, fire controls, emîsyonên, wastewater and residue boundary.

KarûabrSite-readiness and compliance list
04

Configuration review

Translate verified facts into equipment, interfaces and exclusions.

KarûabrTraceable technical proposal basis
PROJE FAQ

Pirsên ku berî veavakirinê têne çareser kirin.

Bersiv sînorê endezyariyê diyar dikin; ew li şûna ceribandina materyalê ya nûner an vekolîna lihevhatina herêmî nagirin.

Tiştê ku navnîşa alavên pyrolysis domdar diyar dike?

Forma Feedstock, pêkhatin, şilî, gemarkirî, plansaziya xebatê ya plankirî, rêça hilber-hilberandî, karûbarên malperê û hewcedariyên destûrê mîhengê diyar dikin.

Can tires, plastîk û rûnê rûn tam heman rêzê bikar tînin?

Na. Ew dikarin prensîbên veguherîna germî parve bikin, lê amadekirina wan, xwarinê, korozyon, tîrkirî, destwerdana zexm û kontrolên jîngehê ji hêla maddî ve cûda dibin.

Ma performansa neftê ya hilanîn dikare ji ravekek materyalê ya gelemperî were garantî kirin?

Na. Berî mîqdara şilavê ya hilanîn, analîzek nûner û rêbazek nimûneyê ya pejirandî hewce ye, kalîteyê an karanîna jêrîn dikare were nirxandin.

Tiştê ku divê di ceribandina pejirandinê de were nav kirin?

Xwarinê diyar bike, duration run, hevsengiya girseyî, aramiya xebatê, encamên nimûne, utilities, navberên ewlehiyê û ceribandinên bermayiyê an emîsyonên bikêrhatî.

BERXWEDANA ENDEZYARIYA PROJEyê

Berî ku amûrê hilbijêrin materyalê diyar bikin.

Danasînek materyalê nûnerê parve bikin, volume berdest, rewşa malperê û encamên armanc. YUSHUNXIN dê wan rastiyan bikar bîne da ku danûstandina sînor û vesazkirinê ya têkildar amade bike.

Vekolîna Projeyê dest pê bikin