PROJECT-SPECIFIC THERMAL SYSTEM

Do not treat a reactor name or daily capacity as a complete project specification.

Feedstock, kugadzirira, operating continuity, condensation, gas safety, product handling, kudzora kwezvakatipoteredza, utilities and local delivery scope must be configured together.

A

Approved small-scale reference

YSX-F1 to YSX-F5 denote 1, 2, 3, 4 uye 5 t/day skid or modular planning references for tire, plastic or oily-sludge trials.

B

Material balance

Mafuta, gasi, solids and metal-bearing outputs require representative feedstock, stable-run data and an agreed sampling boundary.

C

Muganhu wekutengeserana

Prices, operating costs, product value and return require dated quotations and local market evidence.

Source control: approved YOTO group product register. Final parameters are issued on the project-specific technical agreement.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, etc., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Typically, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. For passenger car tires, this process breaks down the long-chain polymers in rubber into the following products.

Pyrolysis Mafuta (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Steel Wire (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Combustible Gas (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. Semagumo, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, steel factories, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. Pamusoro pe, pyrolysis oil provides a more sustainable and eco-hushamwari nzira dzekushandura matai kuita mafuta, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-processing System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolysis System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, carbon black, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Exhaust Gasi Kurapa System

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: After cooling, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

The tyre pyrolysis plant cost varies based on capacity, configuration, and automation level. Below is a typical price reference for different project scales.

Project quotation required.

Kugadzirira, reactor route, condensation, gas safety, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

Mune a tsvina tire pyrolysis chirimwa muMalaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, operating continuity, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stable operation, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, zvakaita se solar panel pyrolysis project solution, sludge tsvina pyrolysis chirimwa, yakagadzikana yepurasitiki-ku-mafuta mhinduro uye etc.

YSHUNXIN
YUSHUNXIN THERMAL KUTENDEUKA

The project boundary can include feed preparation, kudyisa kwakavharwa, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.

Reference matatu-dimensional marongero einoenderera mberi inopisa mutsara wekushandura
01 / CONNECTED PROCESS

Tevera mashoko acho, mhute, mvura, gasi uye nzira dzakasimba

Iyo reactor chimwe chikamu chemutsara. Kushanda kwekutengesa kunoenderana nemagadzirirwo erukova rwega rwega, kutamiswa, kudzorwa uye kuburitswa.

  1. 01Material characterization
  2. 02Kugadzirira kwekudya uye kuiswa chisimbiso
  3. 03Kudzora kutendeuka kwemafuta
  4. 04Kupatsanurwa kwevapor uye kudzikamisa kwakamira
  5. 05Non-condensable gasi kuchengetedza uye kushandiswa zvakare
  6. 06Kutonhora kwakasimba, kuburitsa uye kubata chigadzirwa
02 / ZVINHU ZVINHU ZVAKASIYANA

Kugadzirisa mibvunzo inoshandura chikumbiro

Mapoinzi anotevera anofanirwa kugadziriswa usati wasarudza huwandu kana kugadzirira kotesheni yekutengesa.

Steel and textile control

Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.

Carbon and dust handling

Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.

Recovered oil use

Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.

Gas safety

Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.

03 / OPERATING MODEL

Ita zvekushandisa uye zvigadzirwa zvionekwe pamberi pekudyara

Kuongorora kwekuita kunobatsira kunobatanidza huwandu hwehuwandu, simba kuenzanisa, hurongwa hwekushanda uye nzira yezvigadzirwa zvemunharaunda.

Operating schedule

Tsanangura maawa akarongwa pazuva, shutdown windows, nzira yekuchenesa, yevashandi modhi uye feedstock kuchengetedza kugona.

Kubatanidzwa kwesimba

Ongorora isiri-condensable gasi kushandiswazve, mafuta ekutanga, mitoro yemagetsi, kutonhora kudiwa uye sarudzo yepasi pemvura kushandiswa kwesimba sechiyero chimwe.

Kudzora kwehutano

Rongedza sampling points yezvinhu zvinopinda, condensate zvikamu, akawanazve zvionda, mvura yetsvina uye exhaust gasi.

Muganhu wekutengeserana

Mhedzisiro yebhajeti inoramba ine zvimiro kusvika feedstock, site, nzira yechigadzirwa uye kutevedza zvinodiwa munharaunda zvinosimbiswa.

PROJECT VISUALS

Ona muganhu wemidziyo yakabatana.

Reference visuals inotsigira nhaurirano yegadziriro yekutanga. Final midziyo, kurongeka uye ma interfaces anosimbiswa kubva kune purojekiti zvinhu uye saiti.

Reference equipment view for early configuration discussion.
Reference process evidence; final outputs and interfaces remain material- and project-specific.
REFERENCE CONFIGURATION

Shandura chokwadi cheprojekiti kuita runyorwa rwemidziyo.

Iyi referensi matrix inoratidza pfungwa yesarudzo. Final uwandu, mamodheru nemafambisirwo ari muchirongwa chakabvumidzwa cheprojekiti.

System blockTypical scopeConfiguration hwaro
Tire preparationWhole-tire feeding or shredding, steel control and buffer storageTire format, contamination and operating continuity
Sealed conversionMetered feeding, reactor, heating and emergency isolationRubber composition and planned duty
Oil and gasVapor cleaning, staged condensation, gas safety and storageWater, sarufa, solids and intended liquid route
Recovered carbonKutonhodza kwakavharwa, steel separation, sizing and enclosed handlingBuyer specification and dust-control basis
Environmental systemsCombustion, particulate control, wastewater and monitoring pointsLocal permit and acceptance boundary
STAGE-GATED DECISION PATH

Endererai mberi chirongwa chete kana humbowo hunodiwa huripo.

Gedhi rega rega rinoshandura ruzivo rwemutengi kuita rakatsanangurwa tekinoroji kana kutengeserana kuburitsa kune inotevera sarudzo.

01

Feedstock evidence

Document tire format, steel, kusvibiswa, storage and available volume.

OutputQualified tire-feed basis
02

Product routes

Confirm lawful outlets and test methods for liquid, gasi, carbon and steel.

OutputOutput qualification register
03

Site and permits

Define utilities, fire controls, emissions, wastewater and residue boundary.

OutputSite-readiness and compliance list
04

Configuration review

Translate verified facts into equipment, interfaces and exclusions.

OutputTraceable technical proposal basis
PROJECT FAQ

Mibvunzo yekugadzirisa usati wagadzirisa.

Mhinduro dzinotsanangura muganhu weinjiniya; ivo havatsivire bvunzo dzemumiriri wezvinhu kana wongororo yekuteedzera kwenzvimbo.

Chii chinosarudza iyo inoenderera pyrolysis michina runyorwa?

Feedstock fomu, composition, mwando, kusvibiswa, chirongwa chekushanda chakarongwa, yakadzorerwa-chigadzirwa nzira, zvishandiso zvesaiti uye zvinodikanwa zvemvumo zvinosarudza kumisikidzwa.

Mavhiri anogona, mapurasitiki nemarara ane mafuta anoshandisa mutsara wakafanana?

Aihwa. Vanogona kugovera misimboti yekutendeuka kwemafuta, asi kugadzirira kwavo, kudya, ngura, condensation, kubata kwakasimba uye kutonga kwezvakatipoteredza kunosiyana mune zvinhu.

Inogona kudzoreredzwa kuita kwemafuta kuvimbiswa kubva kune yakajairika rondedzero yezvinyorwa?

Aihwa. Ongororo yemumiriri uye nzira yakabvumiranwa yesampling inodiwa isati yadzoserwa-mvura yakawanda, kunaka kana kushandiswa kwepasi kunogona kuongororwa.

Chii chinofanira kuiswa mukuedzwa kwekugamuchirwa?

Define feedstock, run duration, mass balance, kushanda kugadzikana, sampled outputs, zvishandiso, kuchengetedza interlocks uye zvinobuda zvinobuda kana zvakasara bvunzo.

PROJECT ENGINEERING Ongororo

Tsanangura zvinhu usati wasarudza midziyo.

Goverana anomiririra zvinhu tsananguro, vhoriyamu iripo, chimiro chesaiti uye zvinobuda. YUSHUNXIN achashandisa izvo chokwadi kugadzirira yakakodzera maitiro muganho uye kugadzirisa hurukuro.

Tanga Project Wongororo