PROJECT-SPECIFIC THERMAL SYSTEM

Do not treat a reactor name or daily capacity as a complete project specification.

Råstoff, preparat, operating continuity, kondensasjon, gas safety, product handling, miljøkontroller, utilities and local delivery scope must be configured together.

EN

Approved small-scale reference

YSX-F1 to YSX-F5 denote 1, 2, 3, 4 og 5 t/day skid or modular planning references for tire, plastic or oily-sludge trials.

B

Material balance

Olje, gass, solids and metal-bearing outputs require representative feedstock, stable-run data and an agreed sampling boundary.

C

Kommersiell grense

Prices, driftskostnader, product value and return require dated quotations and local market evidence.

Source control: approved YOTO group product register. Final parameters are issued on the project-specific technical agreement.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, osv., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Vanligvis, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. For passenger car tires, this process breaks down the long-chain polymers in rubber into the following products.

Pyrolyse olje (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Steel Wire (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Brennbar gass (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. Som et resultat, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, steel factories, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. I tillegg, pyrolysis oil provides a more sustainable and miljøvennlige måter å gjøre dekk om til drivstoff, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-processing System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolysis System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, carbon black, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Eksosbehandlingssystem

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: After cooling, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

De tyre pyrolysis plant cost varies based on capacity, konfigurasjon, and automation level. Below is a typical price reference for different project scales.

Project quotation required.

Preparat, reactor route, kondensasjon, gas safety, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

In a waste tire pyrolysis plant in Malaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, operating continuity, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stable operation, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, slik som solcellepanel pyrolyse prosjektløsning, pyrolyseanlegg for slamavfall, bærekraftige plast-til-drivstoff-løsninger og etc.

YUSHUNXIN
YUSHUNXIN TERMISK KONVERTERING

The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.

Referanse tredimensjonal layout av en kontinuerlig termisk konverteringslinje
01 / TILKOBLET PROSESS

Følg materialet, damp, flytende, gass ​​og faste veier

Reaktoren er en del av linjen. Kommersiell drift avhenger av hvordan hver strøm er forberedt, overført, kontrollert og utladet.

  1. 01Materialkarakterisering
  2. 02Fôrklargjøring og forseglet overføring
  3. 03Kontrollert termisk konvertering
  4. 04Dampseparasjon og trinnvis kondensering
  5. 05Ikke-kondenserbar gasssikkerhet og gjenbruk
  6. 06Solid kjøling, utslipp og produkthåndtering
02 / MATERIALSPESIFIK DESIGN

Konfigurasjonsspørsmål som endrer forslaget

Følgende punkter bør løses før du velger en kapasitet eller utarbeider et kommersielt tilbud.

Steel and textile control

Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.

Carbon and dust handling

Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.

Recovered oil use

Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.

Gas safety

Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.

03 / DRIFTSMODELL

Gjør verktøy og produktutsalg synlige før investering

En nyttig mulighetsgjennomgang kobler sammen massebalansen, energibalanse, driftsplan og lokal produktrute.

Driftsplan

Definer planlagte timer per dag, stenge vinduer, rensestrategi, arbeidsmodell og råstofflagringskapasitet.

Energiintegrasjon

Vurder gjenbruk av ikke-kondenserbar gass, oppstartsdrivstoff, elektriske belastninger, kjølebehov og valgfri nedstrøms energibruk som én balanse.

Kvalitetskontroll

Sett prøvetakingspunkter for innkommende materiale, kondensatfraksjoner, gjenvunnet faststoff, avløpsvann og avgass.

Kommersiell grense

Budsjettresultater forblir betingede inntil råstoffet, nettstedet, produktrute og lokale samsvarskrav er bekreftet.

PROSJEKTVISUELL

Se grensen for tilkoblet utstyr.

Visuelle referanser støtter tidlig layoutdiskusjon. Endelig utstyr, arrangement og grensesnitt bekreftes fra prosjektmaterialet og nettstedet.

Referanseutstyrsvisning for diskusjon om tidlig konfigurasjon.
Referanseprosessbevis; endelige utdata og grensesnitt forblir vesentlige- og prosjektspesifikk.
REFERANSE KONFIGURASJON

Oversett prosjektfakta til en utstyrsliste.

Denne referansematrisen viser beslutningslogikken. Endelige mengder, modeller og grensesnitt hører hjemme i det godkjente prosjektforslaget.

SystemblokkTypisk omfangKonfigurasjonsgrunnlag
Tire preparationWhole-tire feeding or shredding, steel control and buffer storageTire format, contamination and operating continuity
Sealed conversionMetered feeding, reactor, heating and emergency isolationRubber composition and planned duty
Oil and gasVapor cleaning, staged condensation, gas safety and storageVann, svovel, solids and intended liquid route
Recovered carbonSealed cooling, steel separation, sizing and enclosed handlingBuyer specification and dust-control basis
MiljøsystemerCombustion, particulate control, wastewater and monitoring pointsLocal permit and acceptance boundary
ETAPPELÅDET BESLUTNINGSVEI

Fremme prosjektet bare når nødvendig bevis er tilgjengelig.

Hver gate gjør kundeinformasjon til en definert teknisk eller kommersiell produksjon for neste beslutning.

01

Feedstock evidence

Document tire format, steel, forurensning, storage and available volume.

ProduksjonQualified tire-feed basis
02

Product routes

Confirm lawful outlets and test methods for liquid, gass, carbon and steel.

ProduksjonOutput qualification register
03

Site and permits

Define utilities, fire controls, emissions, wastewater and residue boundary.

ProduksjonSite-readiness and compliance list
04

Configuration review

Translate verified facts into equipment, interfaces and exclusions.

ProduksjonTraceable technical proposal basis
PROSJEKT FAQ

Spørsmål å løse før konfigurasjon.

Svar definerer den tekniske grensen; de erstatter ikke representativ materialtesting eller lokal samsvarsgjennomgang.

Hva bestemmer listen over kontinuerlig pyrolyseutstyr?

Råstoffform, komposisjon, fuktighet, forurensning, planlagt driftsplan, rute for gjenvunnet produkt, nettstedsverktøy og tillatelseskrav bestemmer konfigurasjonen.

Kan dekk, plast og oljeholdig slam bruker nøyaktig samme linje?

Ingen. De kan dele prinsipper for termisk konvertering, men deres forberedelse, fôring, korrosjon, kondensasjon, solid håndtering og miljøkontroller er vesentlig forskjellige.

Kan gjenvunnet oljes ytelse garanteres fra en generell materialbeskrivelse?

Ingen. Representativ analyse og en avtalt prøvetakingsmetode kreves før gjenvunnet væskemengde, kvalitet eller nedstrøms bruk kan evalueres.

Hva bør inkluderes i akseptansetesting?

Definer råstoff, løps varighet, massebalanse, driftsstabilitet, samplede utganger, verktøy, sikkerhetsforriglinger og gjeldende utslippstester eller rester.

PROSJEKTINGENIØRGJENNOMGANG

Definer materialet før du velger utstyr.

Del en representativ materialbeskrivelse, tilgjengelig volum, nettstedstatus og målutganger. YUSHUNXIN vil bruke disse faktaene til å forberede den relevante prosessgrensen og konfigurasjonsdiskusjonen.

Start prosjektgjennomgang