PROJECT-SPECIFIC THERMAL SYSTEM

Do not treat a reactor name or daily capacity as a complete project specification.

Surovina, príprava, operating continuity, kondenzácii, gas safety, product handling, environmentálne kontroly, utilities and local delivery scope must be configured together.

A

Approved small-scale reference

YSX-F1 to YSX-F5 denote 1, 2, 3, 4 a 5 t/day skid or modular planning references for tire, plastic or oily-sludge trials.

B

Material balance

Olej, plynu, solids and metal-bearing outputs require representative feedstock, stable-run data and an agreed sampling boundary.

C

Commercial boundary

Prices, operating costs, product value and return require dated quotations and local market evidence.

Source control: approved YOTO group product register. Final parameters are issued on the project-specific technical agreement.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, etc., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Typically, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. For passenger car tires, this process breaks down the long-chain polymers in rubber into the following products.

Pyrolysis Oil (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Steel Wire (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Combustible Gas (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. V dôsledku toho, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, steel factories, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. Okrem toho, pyrolysis oil provides a more sustainable and eco-friendly ways to turn tires into fuel, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-processing System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolysis System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, sadze, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Exhaust Gas Treatment System

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: After cooling, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

The tyre pyrolysis plant cost varies based on capacity, konfigurácia, and automation level. Below is a typical price reference for different project scales.

Project quotation required.

Príprava, reactor route, kondenzácii, gas safety, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

In a waste tire pyrolysis plant in Malaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, operating continuity, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stabilná prevádzka, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, such as riešenie projektu pyrolýzy solárnych panelov, sludge waste pyrolysis plant, sustainable plastic-to-fuel solutions atď.

JUSHUNXIN
TEPELNÁ KONVERZIA YUSHUNXIN

The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.

Referenčné trojrozmerné usporiadanie súvislej tepelnej konverznej linky
01 / PRIPOJENÝ PROCES

Postupujte podľa materiálu, para, kvapalina, plynové a pevné cesty

Reaktor je jednou časťou linky. Komerčná prevádzkyschopnosť závisí od toho, ako je každý stream pripravený, prenesené, kontrolované a vybíjané.

  1. 01Charakterizácia materiálu
  2. 02Príprava krmiva a uzavretý prenos
  3. 03Riadená tepelná konverzia
  4. 04Separácia pár a stupňovitá kondenzácia
  5. 05Bezpečnosť a opätovné použitie nekondenzovateľného plynu
  6. 06Pevné chladenie, vypúšťanie a manipulácia s produktom
02 / MATERIÁLOVÝ ŠPECIFICKÝ DIZAJN

Konfiguračné otázky, ktoré menia návrh

Pred výberom kapacity alebo prípravou komerčnej ponuky by ste mali vyriešiť nasledujúce body.

Steel and textile control

Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.

Carbon and dust handling

Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.

Recovered oil use

Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.

Gas safety

Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.

03 / PREVÁDZKOVÝ MODEL

Pred investíciou zviditeľnite verejné služby a predajne produktov

Užitočné preskúmanie realizovateľnosti spája hmotnostnú bilanciu, energetická bilancia, prevádzkový plán a miestna produktová trasa.

Prevádzkový plán

Definujte plánované hodiny za deň, vypínacie okná, stratégia čistenia, pracovný model a kapacita skladovania surovín.

Energetická integrácia

Vyhodnoťte opätovné použitie nekondenzovateľného plynu, štartovacie palivo, elektrické záťaže, požiadavka na chladenie a voliteľné následné využitie energie ako jedna bilancia.

Kontrola kvality

Nastavte odberové miesta pre prichádzajúci materiál, frakcie kondenzátu, regenerované tuhé látky, odpadových vôd a výfukových plynov.

Commercial boundary

Rozpočtové výsledky zostávajú podmienené až do východiskovej suroviny, stránky, cesta produktu a miestne požiadavky na zhodu sú potvrdené.

VIZUÁLY PROJEKTU

See the connected equipment boundary.

Reference visuals support early layout discussion. Final equipment, arrangement and interfaces are confirmed from the project material and site.

Reference equipment view for early configuration discussion.
Reference process evidence; final outputs and interfaces remain material- and project-specific.
REFERENCE CONFIGURATION

Translate project facts into an equipment list.

This reference matrix shows the decision logic. Final quantities, models and interfaces belong in the approved project proposal.

System blockTypical scopeConfiguration basis
Tire preparationWhole-tire feeding or shredding, steel control and buffer storageTire format, contamination and operating continuity
Sealed conversionMetered feeding, reaktor, heating and emergency isolationRubber composition and planned duty
Oil and gasVapor cleaning, staged condensation, gas safety and storageWater, sulfur, solids and intended liquid route
Recovered carbonSealed cooling, steel separation, sizing and enclosed handlingBuyer specification and dust-control basis
Environmentálne systémyCombustion, particulate control, wastewater and monitoring pointsLocal permit and acceptance boundary
STAGE-GATED DECISION PATH

Advance the project only when the required evidence is available.

Each gate turns customer information into a defined technical or commercial output for the next decision.

01

Feedstock evidence

Document tire format, steel, kontaminácie, storage and available volume.

OutputQualified tire-feed basis
02

Product routes

Confirm lawful outlets and test methods for liquid, plynu, carbon and steel.

OutputOutput qualification register
03

Site and permits

Define utilities, fire controls, emissions, wastewater and residue boundary.

OutputSite-readiness and compliance list
04

Kontrola konfigurácie

Translate verified facts into equipment, interfaces and exclusions.

OutputTraceable technical proposal basis
PROJEKT FAQ

Otázky, ktoré treba vyriešiť pred konfiguráciou.

Odpovede definujú inžiniersku hranicu; nenahrádzajú reprezentatívne testovanie materiálu ani kontrolu miestnej zhody.

Čo určuje zoznam zariadení na kontinuálnu pyrolýzu?

Forma suroviny, zloženie, vlhkosť, kontaminácie, plánovaný prevádzkový poriadok, cesta regenerovaného produktu, pomocné programy lokality a požiadavky na povolenie určujú konfiguráciu.

Pneumatiky na plechovky, plasty a mastný kal používajú presne tú istú linku?

Nie. Môžu zdieľať princípy tepelnej konverzie, ale ich príprava, kŕmenie, korózia, kondenzácii, manipulácia s pevným materiálom a kontrola prostredia sa podstatne líšia.

Can recovered oil performance be guaranteed from a general material description?

Nie. Representative analysis and an agreed sampling method are required before recovered-liquid quantity, quality or downstream use can be evaluated.

What should be included in acceptance testing?

Define feedstock, run duration, mass balance, operating stability, sampled outputs, komunálne služby, safety interlocks and the applicable emissions or residue tests.

PROJECT ENGINEERING REVIEW

Define the material before selecting the equipment.

Zdieľajte reprezentatívny popis materiálu, dostupný objem, stav lokality a cieľové výstupy. YUSHUNXIN použije tieto fakty na prípravu príslušných hraníc procesu a diskusie o konfigurácii.

Spustite kontrolu projektu