PROJEKTSPECIFIKKE TERMISK SYSTEM

Behandl ikke et reaktornavn eller daglig kapacitet som en komplet projektspecifikation.

Råmateriale, forberedelse, driftskontinuitet, kondensation, gas sikkerhed, produkthåndtering, miljøkontrol, hjælpeprogrammer og lokalt leveringsomfang skal konfigureres sammen.

EN

Godkendt småskala reference

YSX-F1 til YSX-F5 angiver 1, 2, 3, 4 og 5 t/dag skridsko eller modulære planlægningsreferencer for dæk, forsøg med plastik eller olieholdigt slam.

B

Materiale balance

Olie, gas, faste stoffer og metalbærende udgange kræver repræsentativt råmateriale, stabile data og en aftalt stikprøvegrænse.

C

Kommerciel grænse

Priser, driftsomkostninger, produktværdi og returnering kræver daterede tilbud og lokalt markedsbevis.

Kildekontrol: godkendt YOTO-gruppens produktregister. Endelige parametre er udstedt på den projektspecifikke tekniske aftale.

Rubber-rich feedstocks can change the condensable-liquid and solid fractions, but no fixed yield is stated before feedstock analysis and a stable-run test.

Such as sealing rings, rubber hoses, conveyor belts, osv., these materials feature complex formulations with numerous fillers and significant variations in product distribution. Typically, pyrolysis oil accounts for approximately 35–45%, while carbon black constitutes about 30–40%.

What are the primary products of the waste tire pyrolysis system?

Pyrolysis is a chemical process in which organic matter undergoes thermal decomposition through high-temperature heating at 400–600°C in an oxygen-deficient environment. The waste tire pyrolysis process differs entirely from traditional incineration, because it does not produce toxic gases, which is a truly eco-friendly treatment technology. For passenger car tires, this process breaks down the long-chain polymers in rubber into the following products.

Pyrolysis Oil (Approximately 45%)
Pyrolysis oil is a high-calorific fuel that can directly replace some industrial fuel oil applications. It can also undergo deep refining to convert into diesel, gasoline or chemical feedstocks, which opens new avenues for energy recovery.
Carbon Black (Approximately 35%)
Carbon black possesses excellent electrical conductivity and finds extensive applications in rubber products, paints, building materials, and other industries. It can also serve as a fuel, enabling the recycling of resources.
Steel Wire (Approximately 15%)
Pyrolysis completely separates the steel wire in waste tires. After simple processing, the steel can be recycled in the metallurgical industry.
Combustible Gas (Approximately 5%)
The combustible gas from pyrolysis primarily consists of methane, hydrogen, and carbon monoxide. Its high calorific value allows direct reuse for system self-heating, which reduces operational energy consumption.

Is Pyrolysis Oil the Future Alternative to Industrial Fuel?

Pyrolysis Oil of waste tire pyrolysis system

Energy supply has become increasingly unstable in recent years. Som et resultat, alternative fuels are gaining more attention in industrial applications.

Tire pyrolysis produces fuel oil that can be used as a substitute for industrial diesel, heavy oil, and furnace fuel. In many regions, it is widely used in cement plants, steel factories, and boilers.

From a waste tire to oil project perspective, this creates a stable downstream market. As fossil fuel supply becomes tighter, the demand for pyrolysis oil continues to grow. Desuden, pyrolysis oil provides a more sustainable and miljøvenlige måder at omdanne dæk til brændstof, helping industries reduce dependence on traditional energy sources.

What are the core equipment in waste tire recycling production line?

The following outlines the primary core equipment and their functional descriptions in the waste tire pyrolysis system, following the sequence of the process flow.

Pre-processing System

  • Tire Shredder: Shreds whole tires into small pieces of 2-5 cm in size.
  • Steel Wire Separator: Separates the majority of steel wires from rubber blocks, thereby reducing the metal load in the furnace.
Tire Shredder
Steel Wire Separator
Rotary Pyrolysis Furnace

Pyrolysis System

  • Rotary Pyrolysis Furnace: Continuously thermally decomposes waste tires under oxygen-free conditions to produce pyrolysis oil, carbon black, and steel wire.

Condensation System

  • Multi-Stage Coil Condenser: The oil-gas mixture enters a condensation system composed of multiple condensers, where it undergoes rapid cooling and liquefaction to separate out liquid oil.
Multi-stage Coil Condenser
Oil-Water Separator

Separation System

  • Oil-Water Separator: Separates cracking oil and trace amounts of water from the liquid products after condensation.

Udstødningsgasbehandlingssystem

  • Cooling Tower: By spraying cooling water, it rapidly reduces the temperature of flue gas from high temperatures to below 200°C. This prevents high-temperature flue gas from damaging subsequent desulfurization and dust removal facilities.
  • Baghouse Dust Collector: After cooling, the flue gas enters the dust collector, which efficiently filters out dust and particulate matter, ensuring the gas is clear and transparent.
  • Water seal: Physically isolates the system from the external atmosphere through water, thereby preventing external air from backflowing into the system while also blocking flame propagation.
Cooling Tower
Baghouse Dust Collector
Water seal
Carbon Black Cooler
Carbon Black Grinding Machine

Carbon Black Collection System

  • Carbon Black Cooler: After discharge, the process releases extremely hot carbon black that requires cooling prior to storage and packaging.
  • Carbon Black Grinding Machine: It grinds lumpy pyrolytic carbon black into fine powder to meet commercial specifications.

What Is the Real Cost of a Tire Pyrolysis Plant by Daily Capacity?

De tyre pyrolysis plant cost varies based on capacity, konfiguration, og automatiseringsniveau. Below is a typical price reference for different project scales.

Project quotation required.

Forberedelse, reactor route, kondensation, gas sikkerhed, solids handling, environmental controls and local delivery scope must be quoted together.

From Plan to Profit: A Tire Pyrolysis Project in Malaysia

In a waste tire pyrolysis plant in Malaysia, the client planned a waste tire to oil project with a capacity of 15–20 tons/day. The main goal was to balance tire pyrolysis plant cost, land use, and long-term profitability.

The final reactor architecture and layout must be selected from feedstock preparation, driftskontinuitet, maintenance access, oil and gas safety, solids handling and the confirmed site boundary.

The tire pyrolysis production line now runs stably with continuous feeding and discharge. The client benefits from stable oil output, reduced labor cost, and improved overall efficiency. This project demonstrates how proper tire pyrolysis equipment selection and layout design can significantly improve both land use and profitability.

Our waste tire pyrolysis system integrates advanced technology, environmental efficiency, stabil drift, and rapid return on investment. In addition to waste tire recycling solution , we offer mature pyrolysis solutions, som f.eks solpanel pyrolyse projekt løsning, slamaffaldspyrolyseanlæg, sustainable plastic-to-fuel solutions og osv.

YUSHUNXIN
YUSHUNXIN TERMISK KONVERTERING

The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.

Reference tredimensionelt layout af en kontinuerlig termisk konverteringslinje
01 / TILKOBLET PROCES

Følg materialet, damp, flydende, gas- og faste stier

Reaktoren er en del af linjen. Kommerciel drift afhænger af, hvordan hver strøm er forberedt, overført, kontrolleres og udledes.

  1. 01Materiale karakterisering
  2. 02Foderforberedelse og forseglet overførsel
  3. 03Kontrolleret termisk konvertering
  4. 04Dampseparation og trinvis kondensering
  5. 05Ikke-kondenserbar gassikkerhed og genbrug
  6. 06Solid køling, udledning og produkthåndtering
02 / MATERIALE-SPECIFIK DESIGN

Konfigurationsspørgsmål, der ændrer forslaget

Følgende punkter bør løses, før du vælger en kapacitet eller udarbejder et kommercielt tilbud.

Steel and textile control

Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.

Carbon and dust handling

Fast udledning, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.

Recovered oil use

Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.

Gas safety

Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.

03 / DRIFTSMODEL

Gør forsyningsselskaber og produktforretninger synlige før investering

En nyttig forundersøgelse forbinder massebalancen, energibalance, driftsplan og lokal produktrute.

Driftsplan

Definer planlagte timer pr. dag, lukke vinduer, rengøringsstrategi, arbejdsmodel og lagerkapacitet for råvarer.

Energiintegration

Vurder genbrug af ikke-kondenserbar gas, opstartsbrændstof, elektriske belastninger, kølebehov og valgfri nedstrøms energianvendelse som én balance.

Kvalitetskontrol

Indstil prøvetagningspunkter for indgående materiale, kondensatfraktioner, genvundne faste stoffer, spildevand og udstødningsgas.

Kommerciel grænse

Budgetmæssige resultater forbliver betingede indtil råmaterialet, websted, produktrute og lokale overholdelseskrav bekræftes.

PROJEKT VISUAL

Se grænsen for det tilsluttede udstyr.

Visuelle referencer understøtter diskussion af tidlig layout. Slutudstyr, arrangement og grænseflader bekræftes fra projektmaterialet og sitet.

Referenceudstyrsvisning til tidlig konfigurationsdiskussion.
Referenceprocesbevis; endelige output og grænseflader forbliver væsentlige- og projektspecifik.
REFERENCE KONFIGURATION

Oversæt projektfakta til en udstyrsliste.

Denne referencematrix viser beslutningslogikken. Endelige mængder, modeller og grænseflader hører hjemme i det godkendte projektforslag.

System blokTypisk omfangKonfigurationsgrundlag
Tire preparationWhole-tire feeding or shredding, steel control and buffer storageTire format, contamination and operating continuity
Sealed conversionMetered feeding, reaktor, heating and emergency isolationRubber composition and planned duty
Oil and gasVapor cleaning, trinvis kondensering, gas safety and storageWater, svovl, solids and intended liquid route
Recovered carbonSealed cooling, steel separation, sizing and enclosed handlingBuyer specification and dust-control basis
MiljøsystemerCombustion, particulate control, wastewater and monitoring pointsLocal permit and acceptance boundary
Stage-GATED BESLUTNINGSVEJ

Fremfør kun projektet, når den nødvendige dokumentation er tilgængelig.

Hver gate forvandler kundeinformation til et defineret teknisk eller kommercielt output til den næste beslutning.

01

Feedstock evidence

Document tire format, steel, forurening, storage and available volume.

ProduktionQualified tire-feed basis
02

Product routes

Confirm lawful outlets and test methods for liquid, gas, carbon and steel.

ProduktionOutput qualification register
03

Site and permits

Define utilities, fire controls, emissions, wastewater and residue boundary.

ProduktionSite-readiness and compliance list
04

Konfigurationsgennemgang

Translate verified facts into equipment, interfaces and exclusions.

ProduktionTraceable technical proposal basis
PROJEKT FAQ

Spørgsmål, der skal løses før konfiguration.

Svar definerer den tekniske grænse; de erstatter ikke repræsentativ materialetestning eller lokal overensstemmelsesgennemgang.

Hvad bestemmer den kontinuerlige pyrolyseudstyrsliste?

Råmaterialeform, sammensætning, fugtighed, forurening, planlagt driftsplan, genvundet produkt rute, webstedsværktøjer og tilladelseskrav bestemmer konfigurationen.

Kan dæk, plastik og olieholdigt slam bruger nøjagtig samme linje?

Ingen. De kan dele termiske konverteringsprincipper, men deres forberedelse, fodring, korrosion, kondensation, solid håndtering og miljøkontrol er væsentligt forskellige.

Kan genvundet olies ydeevne garanteres ud fra en generel materialebeskrivelse?

Ingen. Repræsentativ analyse og en aftalt prøveudtagningsmetode er påkrævet før genvundet væskemængde, kvalitet eller downstream brug kan evalueres.

Hvad skal indgå i accepttest?

Definer råmateriale, løbs varighed, massebalance, driftsstabilitet, samplede udgange, forsyningsselskaber, sikkerhedslåse og de relevante emissions- eller restprodukter.

PROJEKT INGENIØR GENNEMGANG

Definer materialet, før du vælger udstyret.

Del en repræsentativ materialebeskrivelse, tilgængelig volumen, webstedsstatus og måloutput. YUSHUNXIN vil bruge disse fakta til at forberede den relevante procesgrænse og konfigurationsdiskussion.

Start projektgennemgang