Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Avšak, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the systém pyrolýzy odpadových pneumatík is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Predúprava
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, sadze 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, exhaust gas purification unit, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 do $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Navyše, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, výroby, and operation complies with international standards. To najdôležitejšie, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, zapečatené kŕmenie, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Postupujte podľa materiálu, para, kvapalina, plynové a pevné cesty
Reaktor je jednou časťou linky. Komerčná prevádzkyschopnosť závisí od toho, ako je každý stream pripravený, prenesené, kontrolované a vybíjané.
- 01Charakterizácia materiálu
- 02Príprava krmiva a uzavretý prenos
- 03Riadená tepelná konverzia
- 04Separácia pár a stupňovitá kondenzácia
- 05Bezpečnosť a opätovné použitie nekondenzovateľného plynu
- 06Pevné chladenie, vypúšťanie a manipulácia s produktom
Konfiguračné otázky, ktoré menia návrh
Pred výberom kapacity alebo prípravou komerčnej ponuky by ste mali vyriešiť nasledujúce body.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Pred investíciou zviditeľnite verejné služby a predajne produktov
Užitočné preskúmanie realizovateľnosti spája hmotnostnú bilanciu, energetická bilancia, prevádzkový plán a miestna produktová trasa.
Prevádzkový plán
Definujte plánované hodiny za deň, vypínacie okná, stratégia čistenia, pracovný model a kapacita skladovania surovín.
Energetická integrácia
Vyhodnoťte opätovné použitie nekondenzovateľného plynu, štartovacie palivo, elektrické záťaže, požiadavka na chladenie a voliteľné následné využitie energie ako jedna bilancia.
Kontrola kvality
Nastavte odberové miesta pre prichádzajúci materiál, frakcie kondenzátu, regenerované tuhé látky, odpadových vôd a výfukových plynov.
Commercial boundary
Rozpočtové výsledky zostávajú podmienené až do východiskovej suroviny, stránky, cesta produktu a miestne požiadavky na zhodu sú potvrdené.
Pozrite si hranice pripojeného zariadenia.
Referenčné vizuály podporujú skorú diskusiu o rozložení. Konečná výbava, usporiadanie a rozhrania sú potvrdené z projektového materiálu a miesta.
Preložte fakty o projekte do zoznamu zariadení.
Táto referenčná matica ukazuje logiku rozhodovania. Konečné množstvá, modely a rozhrania patria do schváleného návrhu projektu.
| Systémový blok | Typický rozsah | Konfiguračný základ |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, reaktor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, staged condensation, gas safety and storage | Water, síra, solids and intended liquid route |
| Recovered carbon | Utesnené chladenie, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| Environmentálne systémy | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Posuňte projekt len vtedy, keď budú k dispozícii požadované dôkazy.
Každá brána premení informácie o zákazníkovi na definovaný technický alebo komerčný výstup pre ďalšie rozhodnutie.
Feedstock evidence
Document tire format, oceľ, kontaminácie, storage and available volume.
VýstupQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, plynu, carbon and steel.
VýstupOutput qualification registerSite and permits
Define utilities, fire controls, emissions, wastewater and residue boundary.
VýstupSite-readiness and compliance listKontrola konfigurácie
Translate verified facts into equipment, interfaces and exclusions.
VýstupTraceable technical proposal basisOtázky, ktoré treba vyriešiť pred konfiguráciou.
Odpovede definujú inžiniersku hranicu; nenahrádzajú reprezentatívne testovanie materiálu ani kontrolu miestnej zhody.
Čo určuje zoznam zariadení na kontinuálnu pyrolýzu?
Forma suroviny, zloženie, vlhkosť, kontaminácie, plánovaný prevádzkový poriadok, cesta regenerovaného produktu, pomocné programy lokality a požiadavky na povolenie určujú konfiguráciu.
Pneumatiky na plechovky, plasty a mastný kal používajú presne tú istú linku?
Nie. Môžu zdieľať princípy tepelnej konverzie, ale ich príprava, kŕmenie, korózia, kondenzácii, manipulácia s pevným materiálom a kontrola prostredia sa podstatne líšia.
Can recovered oil performance be guaranteed from a general material description?
Nie. Representative analysis and an agreed sampling method are required before recovered-liquid quantity, quality or downstream use can be evaluated.
What should be included in acceptance testing?
Define feedstock, run duration, mass balance, prevádzková stabilita, sampled outputs, komunálne služby, safety interlocks and the applicable emissions or residue tests.
Pred výberom zariadenia definujte materiál.
Zdieľajte reprezentatívny popis materiálu, dostupný objem, stav lokality a cieľové výstupy. YUSHUNXIN použije tieto fakty na prípravu príslušných hraníc procesu a diskusie o konfigurácii.
