Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Zvisinei, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the tsvina tire pyrolysis system is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Pre-kurapwa
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, carbon black 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, exhaust gas purification unit, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 ku $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Uyezve, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, kugadzira, and operation complies with international standards. Most importantly, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, kudyisa kwakavharwa, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Tevera mashoko acho, mhute, mvura, gasi uye nzira dzakasimba
Iyo reactor chimwe chikamu chemutsara. Kushanda kwekutengesa kunoenderana nemagadzirirwo erukova rwega rwega, kutamiswa, kudzorwa uye kuburitswa.
- 01Material characterization
- 02Kugadzirira kwekudya uye kuiswa chisimbiso
- 03Kudzora kutendeuka kwemafuta
- 04Kupatsanurwa kwevapor uye kudzikamisa kwakamira
- 05Non-condensable gasi kuchengetedza uye kushandiswa zvakare
- 06Kutonhora kwakasimba, kuburitsa uye kubata chigadzirwa
Kugadzirisa mibvunzo inoshandura chikumbiro
Mapoinzi anotevera anofanirwa kugadziriswa usati wasarudza huwandu kana kugadzirira kotesheni yekutengesa.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Ita zvekushandisa uye zvigadzirwa zvionekwe pamberi pekudyara
Kuongorora kwekuita kunobatsira kunobatanidza huwandu hwehuwandu, simba kuenzanisa, hurongwa hwekushanda uye nzira yezvigadzirwa zvemunharaunda.
Operating schedule
Tsanangura maawa akarongwa pazuva, shutdown windows, nzira yekuchenesa, yevashandi modhi uye feedstock kuchengetedza kugona.
Kubatanidzwa kwesimba
Ongorora isiri-condensable gasi kushandiswazve, mafuta ekutanga, mitoro yemagetsi, kutonhora kudiwa uye sarudzo yepasi pemvura kushandiswa kwesimba sechiyero chimwe.
Kudzora kwehutano
Rongedza sampling points yezvinhu zvinopinda, condensate zvikamu, akawanazve zvionda, mvura yetsvina uye exhaust gasi.
Muganhu wekutengeserana
Mhedzisiro yebhajeti inoramba ine zvimiro kusvika feedstock, site, nzira yechigadzirwa uye kutevedza zvinodiwa munharaunda zvinosimbiswa.
Ona muganhu wemidziyo yakabatana.
Reference visuals inotsigira nhaurirano yegadziriro yekutanga. Final midziyo, kurongeka uye ma interfaces anosimbiswa kubva kune purojekiti zvinhu uye saiti.
Shandura chokwadi cheprojekiti kuita runyorwa rwemidziyo.
Iyi referensi matrix inoratidza pfungwa yesarudzo. Final uwandu, mamodheru nemafambisirwo ari muchirongwa chakabvumidzwa cheprojekiti.
| System block | Typical scope | Configuration hwaro |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, reactor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, staged condensation, gas safety and storage | Water, sarufa, solids and intended liquid route |
| Recovered carbon | Kutonhodza kwakavharwa, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| Environmental systems | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Endererai mberi chirongwa chete kana humbowo hunodiwa huripo.
Gedhi rega rega rinoshandura ruzivo rwemutengi kuita rakatsanangurwa tekinoroji kana kutengeserana kuburitsa kune inotevera sarudzo.
Feedstock evidence
Document tire format, steel, kusvibiswa, storage and available volume.
OutputQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, gasi, carbon and steel.
OutputOutput qualification registerSite and permits
Define utilities, fire controls, emissions, wastewater and residue boundary.
OutputSite-readiness and compliance listConfiguration review
Translate verified facts into equipment, interfaces and exclusions.
OutputTraceable technical proposal basisMibvunzo yekugadzirisa usati wagadzirisa.
Mhinduro dzinotsanangura muganhu weinjiniya; ivo havatsivire bvunzo dzemumiriri wezvinhu kana wongororo yekuteedzera kwenzvimbo.
Chii chinosarudza iyo inoenderera pyrolysis michina runyorwa?
Feedstock fomu, composition, mwando, kusvibiswa, chirongwa chekushanda chakarongwa, yakadzorerwa-chigadzirwa nzira, zvishandiso zvesaiti uye zvinodikanwa zvemvumo zvinosarudza kumisikidzwa.
Mavhiri anogona, mapurasitiki nemarara ane mafuta anoshandisa mutsara wakafanana?
Aihwa. Vanogona kugovera misimboti yekutendeuka kwemafuta, asi kugadzirira kwavo, kudya, ngura, condensation, kubata kwakasimba uye kutonga kwezvakatipoteredza kunosiyana mune zvinhu.
Inogona kudzoreredzwa kuita kwemafuta kuvimbiswa kubva kune yakajairika rondedzero yezvinyorwa?
Aihwa. Ongororo yemumiriri uye nzira yakabvumiranwa yesampling inodiwa isati yadzoserwa-mvura yakawanda, kunaka kana kushandiswa kwepasi kunogona kuongororwa.
Chii chinofanira kuiswa mukuedzwa kwekugamuchirwa?
Define feedstock, run duration, mass balance, kushanda kugadzikana, sampled outputs, zvishandiso, kuchengetedza interlocks uye zvinobuda zvinobuda kana zvakasara bvunzo.
Tsanangura zvinhu usati wasarudza midziyo.
Goverana anomiririra zvinhu tsananguro, vhoriyamu iripo, chimiro chesaiti uye zvinobuda. YUSHUNXIN achashandisa izvo chokwadi kugadzirira yakakodzera maitiro muganho uye kugadzirisa hurukuro.
