Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Imidlertid, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the waste tire pyrolysis system is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Forbehandling
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, carbon black 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, udstødningsgasrensningsenhed, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 til $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Desuden, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, fremstilling, and operation complies with international standards. Most importantly, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, sealed feeding, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Følg materialet, damp, flydende, gas- og faste stier
Reaktoren er en del af linjen. Kommerciel drift afhænger af, hvordan hver strøm er forberedt, overført, kontrolleres og udledes.
- 01Materiale karakterisering
- 02Foderforberedelse og forseglet overførsel
- 03Kontrolleret termisk konvertering
- 04Dampseparation og trinvis kondensering
- 05Ikke-kondenserbar gassikkerhed og genbrug
- 06Solid køling, udledning og produkthåndtering
Konfigurationsspørgsmål, der ændrer forslaget
Følgende punkter bør løses, før du vælger en kapacitet eller udarbejder et kommercielt tilbud.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Fast udledning, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Gør forsyningsselskaber og produktforretninger synlige før investering
En nyttig forundersøgelse forbinder massebalancen, energibalance, driftsplan og lokal produktrute.
Driftsplan
Definer planlagte timer pr. dag, lukke vinduer, rengøringsstrategi, arbejdsmodel og lagerkapacitet for råvarer.
Energiintegration
Vurder genbrug af ikke-kondenserbar gas, opstartsbrændstof, elektriske belastninger, kølebehov og valgfri nedstrøms energianvendelse som én balance.
Kvalitetskontrol
Indstil prøvetagningspunkter for indgående materiale, kondensatfraktioner, genvundne faste stoffer, spildevand og udstødningsgas.
Kommerciel grænse
Budgetmæssige resultater forbliver betingede indtil råmaterialet, websted, produktrute og lokale overholdelseskrav bekræftes.
Se grænsen for det tilsluttede udstyr.
Visuelle referencer understøtter diskussion af tidlig layout. Slutudstyr, arrangement og grænseflader bekræftes fra projektmaterialet og sitet.
Oversæt projektfakta til en udstyrsliste.
Denne referencematrix viser beslutningslogikken. Endelige mængder, modeller og grænseflader hører hjemme i det godkendte projektforslag.
| System blok | Typisk omfang | Konfigurationsgrundlag |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, reaktor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, trinvis kondensering, gas safety and storage | Water, svovl, solids and intended liquid route |
| Recovered carbon | Sealed cooling, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| Miljøsystemer | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Fremfør kun projektet, når den nødvendige dokumentation er tilgængelig.
Hver gate forvandler kundeinformation til et defineret teknisk eller kommercielt output til den næste beslutning.
Feedstock evidence
Document tire format, steel, forurening, storage and available volume.
ProduktionQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, gas, carbon and steel.
ProduktionOutput qualification registerSite and permits
Define utilities, fire controls, emissions, wastewater and residue boundary.
ProduktionSite-readiness and compliance listKonfigurationsgennemgang
Translate verified facts into equipment, interfaces and exclusions.
ProduktionTraceable technical proposal basisSpørgsmål, der skal løses før konfiguration.
Svar definerer den tekniske grænse; de erstatter ikke repræsentativ materialetestning eller lokal overensstemmelsesgennemgang.
Hvad bestemmer den kontinuerlige pyrolyseudstyrsliste?
Råmaterialeform, sammensætning, fugtighed, forurening, planlagt driftsplan, genvundet produkt rute, webstedsværktøjer og tilladelseskrav bestemmer konfigurationen.
Kan dæk, plastik og olieholdigt slam bruger nøjagtig samme linje?
Ingen. De kan dele termiske konverteringsprincipper, men deres forberedelse, fodring, korrosion, kondensation, solid håndtering og miljøkontrol er væsentligt forskellige.
Kan genvundet olies ydeevne garanteres ud fra en generel materialebeskrivelse?
Ingen. Repræsentativ analyse og en aftalt prøveudtagningsmetode er påkrævet før genvundet væskemængde, kvalitet eller downstream brug kan evalueres.
Hvad skal indgå i accepttest?
Definer råmateriale, løbs varighed, massebalance, driftsstabilitet, samplede udgange, forsyningsselskaber, sikkerhedslåse og de relevante emissions- eller restprodukter.
Definer materialet, før du vælger udstyret.
Del en repræsentativ materialebeskrivelse, tilgængelig volumen, webstedsstatus og måloutput. YUSHUNXIN vil bruge disse fakta til at forberede den relevante procesgrænse og konfigurationsdiskussion.
