Every year the world generates hundreds of millions of waste tyres. Due to their resistance to wear and ageing, tyres are difficult to degrade naturally. So they are known as “black pollution”. If we do not address the problem, these tyres will accumulate over time, which will waste land resources and even cause environmental pollution. Traditional methods of burning or landfilling waste not only squander energy but also release significant quantities of harmful gases. Lebê, our eco-friendly ways to turn tires into fuel are changing this situation. Through a scientific pyrolysis process, we can break down waste tyres into reusable fuel oil, carbon black and combustible gases, thereby achieving the circular regeneration of resources.
What is the eco-friendly ways to turn tires into fuel?
The core method of the sîstema pyrolysis tire çopê is pyrolysis technology. It achieves this by heating tires under anaerobic or hypoxic conditions, so that the rubber molecular chains break down and rearrange, yielding multiple usable energy products. The entire process requires no combustion, thus avoiding secondary pollution. The method comprises the following five principal stages.
1. Pêş-dermankirinê
2. Pyrolysis Reaction
3. Condensation and Oil-Gas Separation
4. Exhaust Gas Purification
5. Carbon Black Collection and Processing
How to configure equipment for different production capacities?
There are two standard production capacity solutions depending on the scale of the client’s project and investment budget. We also can customise these eco-friendly ways to turn tires into fuel to suit your specific requirements. Please feel free to contact us at any time.
500 kg/h Pyrolysis Unit
The equipment can process approximately 500 kilograms of waste tyres per hour. Operating for 20 hours daily, it can process around 10 tonnes of waste tyres. The approximate output proportions are as follows: pyrolysis fuel oil 40%, karbon reş 35%, with the remaining 25% comprising steel wire and combustible gases.
The main equipment comprises an automatic feeding system, horizontal pyrolysis reactor, condensation cooling system, exhaust gas purification unit, carbon black cooling collector, and PLC automated control system. The reference price for the complete system is approximately $38,000–55,000.
Advantages:
1000kg/h Continuous Pyrolysis Unit
The entire system can process approximately 1,000 kilograms of waste tyres per hour. Operating for 20 hours daily, the daily processing capacity reaches approximately 20 tonnes. The reference output ratio is as follows: pyrolysis fuel oil approximately 40%, carbon black approximately 35%, steel wire and combustible gas approximately 25%.
Key configurations comprise automatic feeders with conveying systems, continuous pyrolysis reactors, multi-stage condensation recovery systems, exhaust gas combustion and purification units, automatic carbon black collection lines, PLC intelligent control systems, and oil-water separation. The reference price for the complete equipment ranges from approximately $68,000 ber $95,000, which depends on the configuration and level of automation.
Advantages:
Why Choose Us?
YUSHUNXIN possesses over a decade of experience in the research, development and export of pyrolysis equipment, and has a comprehensive production system. Ji bilî, the company holds ISO 9001, CE certification, and ISO 14001, which ensures that the entire process of equipment design, manufacturing, and operation complies with international standards. Most importantly, we develop and manufacture the core components of the machinery ourselves, so the entire equipment set ensures high quality while offering superior value for money. With its stable performance and perfect after-sales service, the company’s products have been exported to numerous countries in Southeast Asia, Africa and Europe, and established an extensive global service network.
The project boundary can include feed preparation, xwarina mohrkirî, continuous thermal conversion, vapor cleaning and condensation, non-condensable gas reuse, solid discharge and recovered carbon handling.
Materyalê bişopînin, bixar, herrik, rêyên gaz û hişk
Reaktor yek parçeyek rêzê ye. Karbidestiya bazirganî bi awayê amadekirina her çeman ve girêdayî ye, veguhestin, kontrol kirin û derxistin.
- 01Taybetmendiya materyalê
- 02Amadekirina xwarinê û veguheztina sergirtî
- 03Veguherîna germî ya kontrolkirî
- 04Veqetandina vapor û kondensasyona qonax
- 05Ewlekariya gazê ya ne-kondensable û ji nû ve bikar anîn
- 06sarbûna hişk, dakêşandin û hilberandina hilberê
Pirsên vesazkirinê yên ku pêşniyarê diguherînin
Divê xalên jêrîn berî hilbijartina kapasîteyê an amadekirina danûstendinek bazirganî bêne çareser kirin.
Steel and textile control
Whole tires, cut tires and tire-derived fuel impose different shredding, wire separation and feeding requirements.
Carbon and dust handling
Solid discharge, cooling and enclosed transfer must be designed to prevent hot spots, dust release and downstream blockage.
Recovered oil use
Storage, filtration and any intended fuel or refining route must be evaluated under the local product and environmental framework.
Gas safety
Pressure control, water sealing or equivalent safeguards, flame monitoring and emergency isolation belong in the system scope.
Beriya veberhênanê karûbar û dergehên hilberan diyar bikin
Vekolînek feyzibilîteyê ya kêrhatî hevsengiya girseyî girêdide, balansa enerjiyê, bernameya xebatê û riya hilberê herêmî.
Bernameya xebatê
Her roj demjimêrên plansazkirî diyar bikin, pencereyên girtinê, stratejiya paqijkirinê, modela kedê û kapasîteya hilanîna xwarinê.
Yekbûna enerjiyê
Ji nû ve karanîna gaza ne-kondensable binirxînin, sotemeniya destpêkê, barkirinên elektrîkê, daxwaza sarkirinê û bikaranîna enerjiya jêrîn a vebijarkî wekî yek hevsengiyê.
Kontrola kalîteyê
Ji bo materyalê hatî nuqteyên nimûneyê bicîh bikin, fractions condensate, maddeyên zexm peyda kirin, ava çopê û gaza eksozê.
Sînorê bazirganî
Encamên budceyê heta ku xwarinê bi şert bimîne, site, riya hilberê û daxwazên lihevhatina herêmî têne pejirandin.
Sînorê alavên girêdayî bibînin.
Dîmenên referansê nîqaşa sêwirana destpêkê piştgirî dikin. Amûrên dawîn, verastkirin û navber ji materyal û malperê projeyê têne pejirandin.
Rastiyên projeyê di navnîşek amûrekê de wergerînin.
Ev matrixa referansê mantiqa biryarê nîşan dide. mîqdarên dawî, model û navber di pêşniyara projeya pejirandî de ne.
| Bloka pergalê | Qada tîpîk | Bingeha veavakirinê |
|---|---|---|
| Tire preparation | Whole-tire feeding or shredding, steel control and buffer storage | Tire format, contamination and operating continuity |
| Sealed conversion | Metered feeding, rîaktor, heating and emergency isolation | Rubber composition and planned duty |
| Oil and gas | Vapor cleaning, staged condensation, gas safety and storage | Av, sulfur, solids and intended liquid route |
| Recovered carbon | sarbûna mohrkirî, steel separation, sizing and enclosed handling | Buyer specification and dust-control basis |
| sîstemên jîngehê | Combustion, particulate control, wastewater and monitoring points | Local permit and acceptance boundary |
Projeyê pêş bixin tenê dema ku delîlên pêwîst hebin.
Her dergeh agahdariya xerîdar ji bo biryara paşîn vediguhezîne hilberek teknîkî an bazirganî ya diyarkirî.
Feedstock evidence
Document tire format, steel, gemarkirî, storage and available volume.
KarûabrQualified tire-feed basisProduct routes
Confirm lawful outlets and test methods for liquid, xaz, carbon and steel.
KarûabrOutput qualification registerSite and permits
Define utilities, fire controls, emîsyonên, wastewater and residue boundary.
KarûabrSite-readiness and compliance listConfiguration review
Translate verified facts into equipment, interfaces and exclusions.
KarûabrTraceable technical proposal basisPirsên ku berî veavakirinê têne çareser kirin.
Bersiv sînorê endezyariyê diyar dikin; ew li şûna ceribandina materyalê ya nûner an vekolîna lihevhatina herêmî nagirin.
Tiştê ku navnîşa alavên pyrolysis domdar diyar dike?
Forma Feedstock, pêkhatin, şilî, gemarkirî, plansaziya xebatê ya plankirî, rêça hilber-hilberandî, karûbarên malperê û hewcedariyên destûrê mîhengê diyar dikin.
Can tires, plastîk û rûnê rûn tam heman rêzê bikar tînin?
Na. Ew dikarin prensîbên veguherîna germî parve bikin, lê amadekirina wan, xwarinê, korozyon, tîrkirî, destwerdana zexm û kontrolên jîngehê ji hêla maddî ve cûda dibin.
Ma performansa neftê ya hilanîn dikare ji ravekek materyalê ya gelemperî were garantî kirin?
Na. Berî mîqdara şilavê ya hilanîn, analîzek nûner û rêbazek nimûneyê ya pejirandî hewce ye, kalîteyê an karanîna jêrîn dikare were nirxandin.
Tiştê ku divê di ceribandina pejirandinê de were nav kirin?
Xwarinê diyar bike, duration run, hevsengiya girseyî, aramiya xebatê, encamên nimûne, utilities, navberên ewlehiyê û ceribandinên bermayiyê an emîsyonên bikêrhatî.
Berî ku amûrê hilbijêrin materyalê diyar bikin.
Danasînek materyalê nûnerê parve bikin, volume berdest, rewşa malperê û encamên armanc. YUSHUNXIN dê wan rastiyan bikar bîne da ku danûstandina sînor û vesazkirinê ya têkildar amade bike.
