Configure carbon production, process-gas treatment, boiler duty and the customer steam load as a connected system.
Turn stable carbonization heat into useful industrial steam.
A steam project should be designed around the receiving process load. Carbonization gas, supplementary fuel, boiler duty, water treatment and backup capacity must work as one operating system.
Keep carbon quality and steam reliability under separate control
The carbonizer creates the primary product; the energy train converts suitable process gas and heat into a controlled utility.
- 01Biomass drying and feeding
- 02Karbonîzasyona domdar
- 03Dust and condensable separation
- 04Gas cleaning and controlled combustion
- 05Steam generation and water treatment
- 06Distribution, metering and backup supply
Define the user before defining the boiler
Food and chemical plants require a clear hourly steam profile, pressure, quality and continuity basis.
Steam demand
Provide minimum, normal and peak demand, operating hours, pressure, temperature and seasonal production schedule.
Water system
Define raw-water quality, treatment, deaeration, blowdown, condensate return and make-up-water capacity.
Fuel stability
Gas cleaning, buffer volume, burner turndown and supplementary fuel determine pressure stability during feed or quality changes.
Interface boundary
Agree the battery limit for boiler house, steam header, metering, condensate return, civil works and operating responsibility.
Verify both carbon output and usable steam
Acceptance should be based on documented feedstock, operating conditions and measurement methods.
Carbon product
Record yield and product properties only against the tested biomass and agreed thermal program.
Steam output
Meter flow, pressure and temperature during a defined stable operating window instead of using theoretical heat alone.
Emissions boundary
Identify combustion, particulate and condensable controls and the local monitoring or permit requirements.
Continuity plan
Define startup, shutdown, maintenance, low-gas operation and backup-steam behavior for the receiving plant.
Sînorê alavên girêdayî bibînin.
Dîmenên referansê nîqaşa sêwirana destpêkê piştgirî dikin. Amûrên dawîn, verastkirin û navber ji materyal û malperê projeyê têne pejirandin.
Rastiyên projeyê di navnîşek amûrekê de wergerînin.
Ev matrixa referansê mantiqa biryarê nîşan dide. mîqdarên dawî, model û navber di pêşniyara projeya pejirandî de ne.
| Bloka pergalê | Qada tîpîk | Bingeha veavakirinê |
|---|---|---|
| Gas preparation | Toz, condensable and moisture control with safe buffering | Carbonization-gas variability and burner limits |
| Combustion system | Controlled burner, combustion chamber and safety interlocks | Steam duty, turndown and supplementary-fuel plan |
| Boiler island | Boiler, economizer, blowdown, instruments and protection | Pressure, temperature and operating code basis |
| Water and condensate | Treatment, deaeration, make-up water and condensate return | Source-water quality and user return conditions |
| Steam delivery | Header, metering, pressure control and backup interface | Minimum, normal and peak customer demand |
Projeyê pêş bixin tenê dema ku delîlên pêwîst hebin.
Her dergeh agahdariya xerîdar ji bo biryara paşîn vediguhezîne hilberek teknîkî an bazirganî ya diyarkirî.
Load profile
Capture minimum, normal and peak demand plus continuity requirements.
KarûabrMetered or documented steam-demand basisEnergy balance
Match process-gas availability, internal heat demand and backup fuel.
KarûabrVerified preliminary heat balanceUtility design
Define boiler, av, condensate, header and emissions interfaces.
KarûabrConnected utility configurationAcceptance plan
Agree test feedstock, stable window, meters and backup behavior.
KarûabrMeasurable project acceptance sheetPirsên ku berî veavakirinê têne çareser kirin.
Bersiv sînorê endezyariyê diyar dikin; ew li şûna ceribandina materyalê ya nûner an vekolîna lihevhatina herêmî nagirin.
What information is needed from the steam user?
Provide minimum, normal and peak steam demand, pressure, temperature, bernameya xebatê, condensate return, water quality and continuity requirement.
Can process gas alone guarantee continuous steam supply?
Not without verification. Buffering, burner turndown, supplementary fuel and backup capacity may be needed when feedstock or gas production varies.
What belongs in the steam-system boundary?
The scope may include gas treatment, combustion, boiler, water treatment, deaeration, blowdown, steam header, metering, condensate return and backup interfaces.
How should steam acceptance be measured?
Use metered flow, pressure and temperature during a defined stable operating window with the agreed biomass, carbonization conditions and auxiliary loads.
Berî ku amûrê hilbijêrin materyalê diyar bikin.
Danasînek materyalê nûnerê parve bikin, volume berdest, rewşa malperê û encamên armanc. YUSHUNXIN dê wan rastiyan bikar bîne da ku danûstandina sînor û vesazkirinê ya têkildar amade bike.
Carbonization with waste-heat steam supply
Configure the carbonization line and receiving steam load from one measured heat and mass balance.
Materyalên hatin
Prepared biomass plus hourly/daily feed profile and target carbon specification.
Encamên hêvîkirî
Biochar and a qualified waste-heat stream for an agreed steam duty.
Têkiliyên projeyê
Feed drying, carbonization gas, combustion, waste-heat boiler, water treatment, steam pressure/load and operating control.
Tenê rêzika ku bi sînorê pêvajoya hilbijartî re têkildar e bikar bînin.
| referansa katalogê | Kanîn | Erk | Zerfa fizîkî | Sînor têde |
|---|---|---|---|---|
| SXTD820Karbonîzasyona domdar | 1-2 m³/h | 95 kW | 600 m² referansa erdê katalogê | Xeta karbonîzasyona domdar a biyomasê hatî amadekirin |
| SXTD1200Karbonîzasyona domdar | 3-5 m³/h | 110 kW | 650 m² referansa erdê katalogê | Xeta karbonîzasyona domdar a biyomasê hatî amadekirin |
| SXTD1500Karbonîzasyona domdar | 5-8 m³/h | 153 kW | 800 m² referansa erdê katalogê | Xeta karbonîzasyona domdar a biyomasê hatî amadekirin |
| SXTD1800Karbonîzasyona domdar | 8-10 m³/h | 178 kW | 800 m² referansa erdê katalogê | Xeta karbonîzasyona domdar a biyomasê hatî amadekirin |
| SXTD2000 - 10- pola 14Karbonîzasyona domdar | 10-14 m³/h | 190 kW | 850 m² referansa erdê katalogê | Katalog ji bo vê polê SXTD2000 çap dike |
| SXTD2000 - 14- pola 17Karbonîzasyona domdar | 14-17 m³/h | 220 kW | 850 m² referansa erdê katalogê | Katalog SXTD2000 dubare dike; koda modela dawîn pejirandina nivîskî hewce dike |
Rêbaza veavakirinê: kapasîteya katalogê referansa plansaziyê ye. Rêwîtiya stabîl, sazkirî / hêza xebatê, şopa pê, dîsadîtinî, paqijiyê, emeliyet û daxwaza karûbarê navnîşa alavên pejirandî hewce dike, şertên pejirandina materyal û nivîskî ya nûner.
Berî veavakirin û binavkirinê agahdariya pêdivî ye
- Wêneyên materyalê yên nûner, taybetmendî û nimûneya berdest.
- Kapasîteya pêwîst plus saetan her guhertin, rojane û rojên xebatê diguhere.
- Derketinên armanc, rêbaza nimûneyê û pêdiviyên wergirê jêrîn.
- Welatê malperê, hêza berdest, malê şewatê, av, hewaya pêçandî û sînorên avahiyê.
- hawirdora herêmî, agir, depo û pêdiviyên kar-ewlekariya kar.
- Sînorê radestkirinê xwestin: xemil, rêz, lêkirinî, komîsyon û perwerdekirin.
