As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. YUSHUNXIN presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.
What is the structure of a double-glass photovoltaic panel?
Single-glass photovoltaic panel primarily consists of glass, EVA film, silicon wafers, aluminum frames, and backsheets. In contrast, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Tuttavia, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.
What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?
The recyclable resources in double-glass modules primarily consist of four major categories: vetru, siliciu, metals, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.
Vetru
The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.
Silicon Wafers
Accounting for approximately 5% à 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.
Metal Resources
This includes silver paste, copper wires, aluminum frames, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.
Polymer Materials
It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.
Junction Boxes and Cables
They contain plastics, ramu, stagnola, and other materials, and you can recover them through mechanical sorting and remelting.
What is the recycling process for double-glass photovoltaic panels recycling solutions?
For the characteristics of double-glass photovoltaic modules, the specific process flow for the suluzione di prughjettu di pirolisi di pannelli solari is as follows.
What are the primary machines for double-glass photovoltaic panels recycling solution?
The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the costu di a macchina di riciclamentu di pannelli solari.
Frame Removal Machine
The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. This equipment efficiently separates the frames from the modules, which enables the recycling of photovoltaic panel materials.
Glass Color Sorter
After undergoing crushing, pirolisi, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silicon powder, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.
Glass Removal Machine
This equipment employs advanced mechanical separation technology to rapidly and safely separate glass from photovoltaic panels, creating separated fractions for testing and a defined downstream route.
Pyrolysis Tunnel Kiln
After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.
Separatore d'aria verticale
In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.
About Us
YUSHUNXIN not only provides gestione di riciclamentu di pannelli solari but is also committed to building a comprehensive green resource regeneration and recycling system. I percorsi di prughjettu cunnessi coprenu ancu u riciclamentu di e batterie di litiu, decorazione di rottami d'aluminiu, plastica è pirolisi di pneumatici, trattamentu di fanghi, è a carbonizazione di a biomassa. A selezzione finale di l'equipaggiu dipende da a materia prima documentata, cundizioni di u situ, utilità, outputs target, è u cunfini di consegna. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.
Tunnel or batch thermal
Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.
Materiale in entrata
Glass-glass laminate structure, encapsulant, cell technology, breakage, umidità, dirt and mixed-module share.
I risultati previsti
Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.
Interfacce di prughjettu
Thermal safety, secondary treatment, rinfrescante, gas cleaning, material separation, residue management and local permitting.
Aduprate solu a fila chì currisponde à u cunfini di u prucessu sceltu.
| Riferimentu di u catalogu | Capacità | putenza | Involucro fisicu | Cunfini inclusu |
|---|---|---|---|---|
| YSX-TK500Tunnel thermal | 500 kg/h | 116.65 kW | 65 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK1000Tunnel thermal | 1,000 kg/h | 126.65 kW | 72 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK2000Tunnel thermal | 2,000 kg/h | 136.65 kW | 80 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-PF5Batch thermal | 5 t/ghjornu | 140.45 kW | 46 × 33 × 7.5 m | Mixed-module batch thermal line |
| YSX-PF16Batch thermal | 16 t/ghjornu | 142.45 kW | 40 × 26 × 7.5 m | Mixed-module batch thermal line |
| YSX-8000Earlier integrated thermal | 8 t/ghjornu | Configuration controlled | 50 × 30 × 8 m | Earlier thermal project reference; reactor Φ2200 × 6000 × 20 mm |
| YSX-16000Earlier integrated thermal | 16 t/ghjornu | Configuration controlled | 60 × 30 × 8 m | Earlier thermal project reference; reactor Φ2800 × 6600 × 18 mm |
Regula di cunfigurazione: A capacità di catalogu hè una riferenza di pianificazione. Trasmissione stabile, putenza installata / operativa, impronta, ricuperazione, purezza, emissioni è a dumanda di utilità necessitanu a lista di l'equipaggiu appruvata, materiale rappresentativu è cundizioni di accettazione scritta.
L'infurmazione necessaria prima di cunfigurazione è quotazione
- Fotografie di materiale rappresentative, specificazioni è mostra dispunibule.
- Capacità necessaria più ore per turnu, turni per ghjornu è ghjorni operativi.
- Target outputs, u metudu di campionamentu è i requisiti di u receptore downstream.
- Paese di u situ, putenza dispunibile, carburante, acqua, aria compressa è limiti di custruzzione.
- Ambiente lucale, focu, esigenze di almacenamentu è di sicurità occupational.
- Limite di consegna dumandata: equipaggiu, layout, installazione, cumissioni è furmazione.
