As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. युशुन्क्झिन presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.

What is the structure of a double-glass photovoltaic panel?

double glass solar panel
double glass pv panel

Single-glass photovoltaic panel primarily consists of glass, EVA film, सिलिकॉन वेफर्स, ॲल्युमिनियम फ्रेम्स, आणि बॅकशीट. In contrast, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. तथापि, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, ईवा, silicon wafer cells, ईवा, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.

What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?

The recyclable resources in double-glass modules primarily consist of four major categories: काच, सिलिकॉन, धातू, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.

Glass granulate from solar panel recycling
सिलिकॉन
चांदी
पॉलिमर साहित्य
Junction Boxes

काच

The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.

Silicon Wafers

अंदाजे साठी लेखा 5% करण्यासाठी 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.

Metal Resources

This includes silver paste, तांब्याच्या तारा, ॲल्युमिनियम फ्रेम्स, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.

पॉलिमर साहित्य

It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.

Junction Boxes and Cables

They contain plastics, तांबे, कथील, and other materials, and you can recover them through mechanical sorting and remelting.

What is the recycling process for double-glass photovoltaic panels recycling solutions?

For the characteristics of double-glass photovoltaic modules, the specific process flow for the सौर पॅनेल पायरोलिसिस प्रकल्प समाधान is as follows.

Double-glass PV Recycling Solution

Remove the aluminum alloy frame, junction box, and leads from the exterior of the component to facilitate subsequent separation of the internal structure.

The process actively separates the front and rear glass layers from the internal cell layer. Because double-glass modules have a compact structure, traditional mechanical stripping methods cannot effectively achieve this separation, so it employs physical or chemical methods instead.

The process crushes the separated glass, सौर पेशी, residual adhesive film, and other composite structures into particles of suitable size for subsequent pyrolysis and physical separation.

  • In a high‑temperature inert environment, the EVA film undergoes thermal decomposition to achieve full separation of the silicon wafers, काच, and metal electrodes.

It separates various solid materials resulting from pyrolysis, and realizes the purification and reuse of different materials.

What are the primary machines for double-glass photovoltaic panels recycling solution?

The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. आम्ही ग्राहकांच्या गरजेनुसार उत्पादन लाइन देखील सानुकूलित करू शकतो. Below are the main equipment in the double-glass solar recycling process. बद्दल अधिक जाणून घेण्यासाठी तुम्ही क्लिक देखील करू शकता सौर पॅनेल रीसायकलिंग मशीनची किंमत.

Frame Removal

फ्रेम काढण्याचे यंत्र

फोटोव्होल्टेइक पॅनेल फ्रेम रिमूव्हल मशीन विशेषतः कचरा फोटोव्होल्टेइक पॅनेलच्या पुनर्वापरासाठी आणि पुनर्वापरासाठी डिझाइन केलेले आहे.. हे उपकरण कार्यक्षमतेने फ्रेम्स मॉड्यूल्सपासून वेगळे करते, जे फोटोव्होल्टेइक पॅनेल सामग्रीचे पुनर्वापर करण्यास सक्षम करते.

Glass Color Sorter

Glass Color Sorter

After undergoing crushing, पायरोलिसिस, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, सिलिकॉन पावडर, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.

Glass Separation

काच काढण्याचे यंत्र

हे उपकरण फोटोव्होल्टेइक पॅनल्सपासून काच वेगाने आणि सुरक्षितपणे वेगळे करण्यासाठी प्रगत यांत्रिक पृथक्करण तंत्रज्ञान वापरते., creating separated fractions for testing and a defined downstream route.

solar panel pyrolysis furnace

Pyrolysis Tunnel Kiln

After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.

Vertical Air Separator

Vertical Air Separator

In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.

About Us

YUSHUNXIN not only provides सौर पॅनेल पुनर्वापर व्यवस्थापन but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, site conditions, उपयुक्तता, target outputs, and delivery boundary. आपण याबद्दल अधिक जाणून घेऊ इच्छित असल्यास single-glass photovoltaic panel disposal project, कृपया आमच्याशी संपर्क साधा.

YSX factory
CATALOGUE-ALIGNED ENGINEERING BASIS

Tunnel or batch thermal

Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.

01

Incoming material

Glass-glass laminate structure, encapsulant, cell technology, breakage, ओलावा, dirt and mixed-module share.

02

Expected outputs

Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.

03

Project interfaces

Thermal safety, secondary treatment, cooling, gas cleaning, material separation, residue management and local permitting.

MODEL AND SCOPE REGISTER

Use only the row matching the selected process boundary.

Catalogue referenceCapacityशक्तीPhysical envelopeIncluded boundary
YSX-TK500Tunnel thermal500 kg/h116.65 kW65 × 13 × 7.5 mContinuous tunnel thermal line
YSX-TK1000Tunnel thermal1,000 kg/h126.65 kW72 × 13 × 7.5 mContinuous tunnel thermal line
YSX-TK2000Tunnel thermal2,000 kg/h136.65 kW80 × 13 × 7.5 mContinuous tunnel thermal line
YSX-PF5Batch thermal5 टी/दिवस140.45 kW46 × 33 × 7.5 mMixed-module batch thermal line
YSX-PF16Batch thermal16 टी/दिवस142.45 kW40 × 26 × 7.5 mMixed-module batch thermal line
YSX-8000Earlier integrated thermal8 टी/दिवसConfiguration controlled50 × 30 × 8 mEarlier thermal project reference; reactor Φ2200 × 6000 × 20 mm
YSX-16000Earlier integrated thermal16 टी/दिवसConfiguration controlled60 × 30 × 8 mEarlier thermal project reference; reactor Φ2800 × 6600 × 18 mm

Configuration rule: catalogue capacity is a planning reference. Stable throughput, installed/operating power, footprint, recovery, purity, emissions and utility demand require the approved equipment list, representative material and written acceptance conditions.

Information required before configuration and quotation

  1. Representative material photos, specifications and available sample.
  2. Required capacity plus hours per shift, shifts per day and operating days.
  3. लक्ष्य आउटपुट, sampling method and downstream receiver requirements.
  4. Site country, available power, fuel, पाणी, compressed air and building limits.
  5. Local environmental, fire, storage and occupational-safety requirements.
  6. Requested delivery boundary: उपकरणे, मांडणी, स्थापना, commissioning and training.