As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. ЈУШУНКСИН presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.

What is the structure of a double-glass photovoltaic panel?

double glass solar panel
double glass pv panel

Single-glass photovoltaic panel primarily consists of glass, EVA film, silicon wafers, aluminum frames, and backsheets. За разлика од тоа, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Сепак, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.

What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?

The recyclable resources in double-glass modules primarily consist of four major categories: стакло, силикон, метали, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.

Glass granulate from solar panel recycling
силикон
silver
Polymer Materials
Junction Boxes

Glass

The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.

Silicon Wafers

Accounting for approximately 5% до 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.

Metal Resources

This includes silver paste, copper wires, aluminum frames, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.

Polymer Materials

It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.

Junction Boxes and Cables

They contain plastics, бакар, tin, and other materials, and you can recover them through mechanical sorting and remelting.

What is the recycling process for double-glass photovoltaic panels recycling solutions?

For the characteristics of double-glass photovoltaic modules, the specific process flow for the Проектно решение за пиролиза на соларни панели is as follows.

Double-glass PV Recycling Solution

Remove the aluminum alloy frame, junction box, and leads from the exterior of the component to facilitate subsequent separation of the internal structure.

The process actively separates the front and rear glass layers from the internal cell layer. Because double-glass modules have a compact structure, traditional mechanical stripping methods cannot effectively achieve this separation, so it employs physical or chemical methods instead.

The process crushes the separated glass, solar cells, residual adhesive film, and other composite structures into particles of suitable size for subsequent pyrolysis and physical separation.

  • In a high‑temperature inert environment, the EVA film undergoes thermal decomposition to achieve full separation of the silicon wafers, стакло, and metal electrodes.

It separates various solid materials resulting from pyrolysis, and realizes the purification and reuse of different materials.

What are the primary machines for double-glass photovoltaic panels recycling solution?

The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the цена машина за рециклирање на соларни панели.

Frame Removal

Машина за отстранување рамка

The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. Оваа опрема ефикасно ги одвојува рамките од модулите, што овозможува рециклирање на материјали од фотоволтаични панели.

Подредувач на бои на стакло

Подредувач на бои на стакло

Откако ќе се подложи на дробење, пиролиза, и прелиминарно сортирање, the resulting glass fragments may still contain minute impurities such as solar cell fragments, силициум во прав, and EVA residues. Сортерот на бои на стакло ефикасно го одвојува стаклото од бакарните ленти, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.

Glass Separation

Машина за отстранување стакло

Оваа опрема користи напредна механичка технологија за одвојување за брзо и безбедно одвојување стакло од фотоволтаични панели, creating separated fractions for testing and a defined downstream route.

solar panel pyrolysis furnace

Печка за тунел за пиролиза

По третманот со карбонизација, отпадните соларни панели даваат вредни материјали како што се фрагменти од стакло, кристални силиконски наполитанки, и ламинат обложен со бакар.

Вертикален сепаратор за воздух

Вертикален сепаратор за воздух

Во линиите за рециклирање на соларни панели, вертикалниот сепаратор за воздух може да одвои стаклени листови, бакарни ленти, и кристални силиконски наполитанки.

About Us

YUSHUNXIN not only provides solar panel recycling management but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, site conditions, комунални услуги, target outputs, and delivery boundary. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.

YSX factory
ИНЖЕНЕРСКА ОСНОВА ПОСТАВЕН КАТАЛОГ

Tunnel or batch thermal

Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.

01

Дојдовен материјал

Glass-glass laminate structure, encapsulant, cell technology, breakage, влага, dirt and mixed-module share.

02

Очекувани резултати

Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.

03

Проектни интерфејси

Thermal safety, secondary treatment, ладење, gas cleaning, material separation, residue management and local permitting.

РЕГИСТАР НА МОДЕЛИ И ОПСЕГ

Користете го само редот што одговара на избраната граница на процесот.

Референца на каталоготКапацитетМоќФизички пликВклучена граница
YSX-TK500Tunnel thermal500 kg/h116.65 kW65 × 13 × 7.5 mContinuous tunnel thermal line
YSX-TK1000Tunnel thermal1,000 kg/h126.65 kW72 × 13 × 7.5 mContinuous tunnel thermal line
YSX-TK2000Tunnel thermal2,000 kg/h136.65 kW80 × 13 × 7.5 mContinuous tunnel thermal line
YSX-PF5Batch thermal5 т/ден140.45 kW46 × 33 × 7.5 mMixed-module batch thermal line
YSX-PF16Batch thermal16 т/ден142.45 kW40 × 26 × 7.5 mMixed-module batch thermal line
YSX-8000Earlier integrated thermal8 т/денConfiguration controlled50 × 30 × 8 mEarlier thermal project reference; reactor Φ2200 × 6000 × 20 mm
YSX-16000Earlier integrated thermal16 т/денConfiguration controlled60 × 30 × 8 mEarlier thermal project reference; reactor Φ2800 × 6600 × 18 mm

Правило за конфигурација: Капацитетот на каталогот е референца за планирање. Стабилна пропусност, инсталирана/оперативна моќност, отпечаток, закрепнување, чистота, емисиите и побарувачката за комунални услуги бараат список на одобрена опрема, репрезентативен материјал и писмени услови за прифаќање.

Потребни се информации пред конфигурацијата и понудата

  1. Репрезентативни материјали фотографии, спецификации и достапен примерок.
  2. Потребен капацитет плус часови по смена, смени на ден и работни денови.
  3. Целни излези, методот на земање примероци и барањата на низводниот приемник.
  4. Земја на локацијата, достапна моќност, гориво, вода, компримиран воздух и граници на зградата.
  5. Локална животна средина, оган, складирање и барања за безбедност при работа.
  6. Побарана граница за испорака: опрема, распоред, инсталација, пуштање во работа и обука.