As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. ЮШУНСИН presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.
What is the structure of a double-glass photovoltaic panel?
Single-glass photovoltaic panel primarily consists of glass, EVA film, кремний пластиналары, aluminum frames, and backsheets. In contrast, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Дегенмен, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.
What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?
The recyclable resources in double-glass modules primarily consist of four major categories: шыны, silicon, metals, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.
Glass
The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.
Silicon Wafers
Accounting for approximately 5% дейін 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.
Metal Resources
This includes silver paste, copper wires, aluminum frames, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.
Polymer Materials
It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.
Junction Boxes and Cables
They contain plastics, мыс, tin, and other materials, and you can recover them through mechanical sorting and remelting.
What is the recycling process for double-glass photovoltaic panels recycling solutions?
For the characteristics of double-glass photovoltaic modules, the specific process flow for the solar panel pyrolysis project solution is as follows.
What are the primary machines for double-glass photovoltaic panels recycling solution?
The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 кг/сағ. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the solar panel recycling machine cost.
Frame Removal Machine
The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. This equipment efficiently separates the frames from the modules, which enables the recycling of photovoltaic panel materials.
Glass Color Sorter
After undergoing crushing, пиролиз, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silicon powder, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.
Glass Removal Machine
This equipment employs advanced mechanical separation technology to rapidly and safely separate glass from photovoltaic panels, creating separated fractions for testing and a defined downstream route.
Pyrolysis Tunnel Kiln
After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.
Vertical Air Separator
In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.
About Us
YUSHUNXIN not only provides күн панелін қайта өңдеуді басқару but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, site conditions, коммуналдық қызметтер, target outputs, and delivery boundary. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.
Tunnel or batch thermal
Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.
Кіріс материал
Glass-glass laminate structure, encapsulant, cell technology, breakage, ылғал, dirt and mixed-module share.
Күтілетін нәтижелер
Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.
Жоба интерфейстері
Thermal safety, secondary treatment, салқындату, gas cleaning, material separation, residue management and local permitting.
Таңдалған процесс шекарасына сәйкес келетін жолды ғана пайдаланыңыз.
| Каталог анықтамасы | Сыйымдылығы | Қуат | Физикалық конверт | Қосылған шекара |
|---|---|---|---|---|
| YSX-TK500Tunnel thermal | 500 кг/сағ | 116.65 кВт | 65 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK1000Tunnel thermal | 1,000 кг/сағ | 126.65 кВт | 72 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK2000Tunnel thermal | 2,000 кг/сағ | 136.65 кВт | 80 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-PF5Batch thermal | 5 т/тәу | 140.45 кВт | 46 × 33 × 7.5 m | Mixed-module batch thermal line |
| YSX-PF16Batch thermal | 16 т/тәу | 142.45 кВт | 40 × 26 × 7.5 m | Mixed-module batch thermal line |
| YSX-8000Earlier integrated thermal | 8 т/тәу | Configuration controlled | 50 × 30 × 8 m | Earlier thermal project reference; reactor Φ2200 × 6000 × 20 mm |
| YSX-16000Earlier integrated thermal | 16 т/тәу | Configuration controlled | 60 × 30 × 8 m | Earlier thermal project reference; reactor Φ2800 × 6600 × 18 mm |
Конфигурация ережесі: каталог сыйымдылығы жоспарлау анықтамасы болып табылады. Тұрақты өткізу қабілеті, орнатылған/жұмыс қуаты, ізі, қалпына келтіру, тазалық, шығарындылар мен коммуналдық қызметтерге сұраныс бекітілген жабдық тізімін қажет етеді, репрезентативті материал және жазбаша қабылдау шарттары.
Конфигурация мен баға белгілеу алдында қажет ақпарат
- Өкілдік материал фотосуреттері, техникалық сипаттамалар және қол жетімді үлгі.
- Қажетті өнімділік плюс ауысымдағы сағаттар, тәулігіне ауысым және жұмыс күндері.
- Мақсатты нәтижелер, сынама алу әдісі және төменгі ағынды қабылдағышқа қойылатын талаптар.
- Сайт елі, қол жетімді қуат, жанармай, су, сығылған ауа және құрылыс шектеулері.
- Жергілікті қоршаған орта, өрт, сақтау және еңбекті қорғау талаптары.
- Сұралған жеткізу шекарасы: жабдық, макет, орнату, пайдалануға беру және оқыту.
