As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. ЮШУНСИН presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.

What is the structure of a double-glass photovoltaic panel?

double glass solar panel
double glass pv panel

Single-glass photovoltaic panel primarily consists of glass, EVA film, кремний пластиналары, aluminum frames, and backsheets. In contrast, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Дегенмен, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.

What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?

The recyclable resources in double-glass modules primarily consist of four major categories: шыны, silicon, metals, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.

Glass granulate from solar panel recycling
silicon
күміс
Polymer Materials
Junction Boxes

Glass

The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.

Silicon Wafers

Accounting for approximately 5% дейін 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.

Metal Resources

This includes silver paste, copper wires, aluminum frames, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.

Polymer Materials

It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.

Junction Boxes and Cables

They contain plastics, мыс, tin, and other materials, and you can recover them through mechanical sorting and remelting.

What is the recycling process for double-glass photovoltaic panels recycling solutions?

For the characteristics of double-glass photovoltaic modules, the specific process flow for the күн панелінің пиролиз жобасының шешімі is as follows.

Double-glass PV Recycling Solution

Remove the aluminum alloy frame, junction box, and leads from the exterior of the component to facilitate subsequent separation of the internal structure.

The process actively separates the front and rear glass layers from the internal cell layer. Because double-glass modules have a compact structure, traditional mechanical stripping methods cannot effectively achieve this separation, so it employs physical or chemical methods instead.

The process crushes the separated glass, күн батареялары, residual adhesive film, and other composite structures into particles of suitable size for subsequent pyrolysis and physical separation.

  • In a high‑temperature inert environment, the EVA film undergoes thermal decomposition to achieve full separation of the silicon wafers, шыны, and metal electrodes.

It separates various solid materials resulting from pyrolysis, and realizes the purification and reuse of different materials.

What are the primary machines for double-glass photovoltaic panels recycling solution?

The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 кг/сағ. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the күн панелін қайта өңдеу машинасының құны.

Frame Removal

Frame Removal Machine

The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. This equipment efficiently separates the frames from the modules, which enables the recycling of photovoltaic panel materials.

Glass Color Sorter

Glass Color Sorter

After undergoing crushing, пиролиз, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silicon powder, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.

Glass Separation

Glass Removal Machine

This equipment employs advanced mechanical separation technology to rapidly and safely separate glass from photovoltaic panels, creating separated fractions for testing and a defined downstream route.

solar panel pyrolysis furnace

Pyrolysis Tunnel Kiln

After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.

Тік ауа бөлгіш

Тік ауа бөлгіш

In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.

About Us

YUSHUNXIN not only provides күн панелін қайта өңдеуді басқару but is also committed to building a comprehensive green resource regeneration and recycling system. Қосылған жоба жолдары литий батареяларын қайта өңдеуді де қамтиды, алюминий сынықтарын жабу, пластик пен шина пиролизі, шламды өңдеу, және биомассаның карбонизациясы. Соңғы жабдықты таңдау құжатталған шикізатқа байланысты, сайт шарттары, коммуналдық қызметтер, мақсатты нәтижелер, және жеткізу шекарасы. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.

YSX factory
КАТАЛОГТА ТЕГЕН ИНЖЕНЕРЛІК НЕГІЗІ

Tunnel or batch thermal

Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.

01

Кіріс материал

Glass-glass laminate structure, encapsulant, cell technology, breakage, ылғал, dirt and mixed-module share.

02

Күтілетін нәтижелер

Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.

03

Жоба интерфейстері

Thermal safety, secondary treatment, салқындату, газды тазалау, material separation, residue management and local permitting.

МҮЛГІ ЖӘНЕ ҚОЛДАНУ САЛАСЫ ТІЗІМІ

Таңдалған процесс шекарасына сәйкес келетін жолды ғана пайдаланыңыз.

Каталог анықтамасыСыйымдылығыҚуатФизикалық конвертҚосылған шекара
YSX-TK500Tunnel thermal500 кг/сағ116.65 кВт65 × 13 × 7.5 мContinuous tunnel thermal line
YSX-TK1000Tunnel thermal1,000 кг/сағ126.65 кВт72 × 13 × 7.5 мContinuous tunnel thermal line
YSX-TK2000Tunnel thermal2,000 кг/сағ136.65 кВт80 × 13 × 7.5 мContinuous tunnel thermal line
YSX-PF5Batch thermal5 т/тәу140.45 кВт46 × 33 × 7.5 мMixed-module batch thermal line
YSX-PF16Batch thermal16 т/тәу142.45 кВт40 × 26 × 7.5 мMixed-module batch thermal line
YSX-8000Earlier integrated thermal8 т/тәуConfiguration controlled50 × 30 × 8 мEarlier thermal project reference; reactor Φ2200 × 6000 × 20 mm
YSX-16000Earlier integrated thermal16 т/тәуConfiguration controlled60 × 30 × 8 мEarlier thermal project reference; reactor Φ2800 × 6600 × 18 mm

Конфигурация ережесі: каталог сыйымдылығы жоспарлау анықтамасы болып табылады. Тұрақты өткізу қабілеті, орнатылған/жұмыс қуаты, ізі, қалпына келтіру, тазалық, шығарындылар мен коммуналдық қызметтерге сұраныс бекітілген жабдық тізімін қажет етеді, репрезентативті материал және жазбаша қабылдау шарттары.

Конфигурация мен баға белгілеу алдында қажет ақпарат

  1. Өкілдік материал фотосуреттері, техникалық сипаттамалар және қол жетімді үлгі.
  2. Қажетті өнімділік плюс ауысымдағы сағаттар, тәулігіне ауысым және жұмыс күндері.
  3. Мақсатты нәтижелер, сынама алу әдісі және төменгі ағынды қабылдағышқа қойылатын талаптар.
  4. Сайт елі, қол жетімді қуат, жанармай, су, сығылған ауа және құрылыс шектеулері.
  5. Жергілікті қоршаған орта, өрт, сақтау және еңбекті қорғау талаптары.
  6. Сұралған жеткізу шекарасы: жабдық, макет, орнату, пайдалануға беру және оқыту.