As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. युशुन्क्सिन presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.
What is the structure of a double-glass photovoltaic panel?
Single-glass photovoltaic panel primarily consists of glass, EVA film, सिलिकॉन वेफ़र्स, एल्यूमीनियम फ्रेम, और बैकशीट. इसके विपरीत, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. तथापि, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.
What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?
The recyclable resources in double-glass modules primarily consist of four major categories: काँच, सिलिकॉन, धातुओं, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.
काँच
The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.
Silicon Wafers
लगभग के लिए लेखांकन 5% को 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.
Metal Resources
This includes silver paste, copper wires, एल्यूमीनियम फ्रेम, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.
Polymer Materials
It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.
Junction Boxes and Cables
They contain plastics, ताँबा, tin, and other materials, and you can recover them through mechanical sorting and remelting.
What is the recycling process for double-glass photovoltaic panels recycling solutions?
For the characteristics of double-glass photovoltaic modules, the specific process flow for the सौर पैनल पायरोलिसिस परियोजना समाधान is as follows.
What are the primary machines for double-glass photovoltaic panels recycling solution?
The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 किग्रा/घंटा. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the सौर पैनल रीसाइक्लिंग मशीन की लागत.
Frame Removal Machine
The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. This equipment efficiently separates the frames from the modules, which enables the recycling of photovoltaic panel materials.
Glass Color Sorter
After undergoing crushing, पायरोलिसिस, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silicon powder, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.
Glass Removal Machine
This equipment employs advanced mechanical separation technology to rapidly and safely separate glass from photovoltaic panels, creating separated fractions for testing and a defined downstream route.
Pyrolysis Tunnel Kiln
After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.
Vertical Air Separator
In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.
About Us
YUSHUNXIN not only provides सौर पैनल रीसाइक्लिंग प्रबंधन but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, site conditions, उपयोगिताओं, target outputs, and delivery boundary. If you would like to learn more about the single-glass photovoltaic panel disposal project, हमसे संपर्क करने के लिए कृपया स्वतंत्र महसूस करें.
Tunnel or batch thermal
Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.
आने वाली सामग्री
Glass-glass laminate structure, encapsulant, cell technology, breakage, moisture, dirt and mixed-module share.
अपेक्षित आउटपुट
Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.
प्रोजेक्ट इंटरफ़ेस
Thermal safety, secondary treatment, ठंडा, gas cleaning, material separation, residue management and local permitting.
केवल चयनित प्रक्रिया सीमा से मेल खाने वाली पंक्ति का उपयोग करें.
| कैटलॉग संदर्भ | क्षमता | शक्ति | भौतिक आवरण | शामिल सीमा |
|---|---|---|---|---|
| YSX-TK500सुरंग थर्मल | 500 किग्रा/घंटा | 116.65 किलोवाट | 65 × 13 × 7.5 एम | सतत सुरंग थर्मल लाइन |
| YSX-TK1000सुरंग थर्मल | 1,000 किग्रा/घंटा | 126.65 किलोवाट | 72 × 13 × 7.5 एम | सतत सुरंग थर्मल लाइन |
| YSX-TK2000सुरंग थर्मल | 2,000 किग्रा/घंटा | 136.65 किलोवाट | 80 × 13 × 7.5 एम | सतत सुरंग थर्मल लाइन |
| YSX-PF5Batch thermal | 5 टी/दिन | 140.45 किलोवाट | 46 × 33 × 7.5 एम | Mixed-module batch thermal line |
| YSX-PF16Batch thermal | 16 टी/दिन | 142.45 किलोवाट | 40 × 26 × 7.5 एम | Mixed-module batch thermal line |
| YSX-8000Earlier integrated thermal | 8 टी/दिन | Configuration controlled | 50 × 30 × 8 एम | Earlier thermal project reference; reactor Φ2200 × 6000 × 20 मिमी |
| YSX-16000Earlier integrated thermal | 16 टी/दिन | Configuration controlled | 60 × 30 × 8 एम | Earlier thermal project reference; reactor Φ2800 × 6600 × 18 मिमी |
कॉन्फ़िगरेशन नियम: कैटलॉग क्षमता एक नियोजन संदर्भ है. स्थिर थ्रूपुट, स्थापित/परिचालन शक्ति, पदचिह्न, वसूली, पवित्रता, उत्सर्जन और उपयोगिता मांग के लिए अनुमोदित उपकरण सूची की आवश्यकता होती है, प्रतिनिधि सामग्री और लिखित स्वीकृति शर्तें.
कॉन्फ़िगरेशन और कोटेशन से पहले आवश्यक जानकारी
- प्रतिनिधि सामग्री तस्वीरें, विशिष्टताएँ और उपलब्ध नमूना.
- आवश्यक क्षमता प्लस घंटे प्रति शिफ्ट, प्रति दिन शिफ्ट और परिचालन दिवस.
- लक्ष्य आउटपुट, नमूनाकरण विधि और डाउनस्ट्रीम रिसीवर आवश्यकताएँ.
- साइट देश, उपलब्ध शक्ति, ईंधन, पानी, संपीड़ित हवा और भवन सीमाएँ.
- स्थानीय पर्यावरण, आग, भंडारण और व्यावसायिक-सुरक्षा आवश्यकताएँ.
- अनुरोधित वितरण सीमा: उपकरण, लेआउट, इंस्टालेशन, कमीशनिंग और प्रशिक्षण.
