As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. یوشونکسین presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.

What is the structure of a double-glass photovoltaic panel?

double glass solar panel
double glass pv panel

Single-glass photovoltaic panel primarily consists of glass, فیلم EVA, ویفرهای سیلیکونی, فریم های آلومینیومی, و صفحات پشتی. در مقابل, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. با این حال, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.

What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?

The recyclable resources in double-glass modules primarily consist of four major categories: شیشه ای, سیلیکون, فلزات, and organic polymers. از جمله اینها, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.

Glass granulate from solar panel recycling
سیلیکون
نقره ای
Polymer Materials
Junction Boxes

Glass

The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.

Silicon Wafers

Accounting for approximately 5% به 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.

Metal Resources

This includes silver paste, copper wires, فریم های آلومینیومی, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.

Polymer Materials

It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.

Junction Boxes and Cables

They contain plastics, مس, tin, and other materials, and you can recover them through mechanical sorting and remelting.

What is the recycling process for double-glass photovoltaic panels recycling solutions?

For the characteristics of double-glass photovoltaic modules, the specific process flow for the راه حل پروژه پیرولیز پنل خورشیدی is as follows.

Double-glass PV Recycling Solution

Remove the aluminum alloy frame, junction box, and leads from the exterior of the component to facilitate subsequent separation of the internal structure.

The process actively separates the front and rear glass layers from the internal cell layer. Because double-glass modules have a compact structure, traditional mechanical stripping methods cannot effectively achieve this separation, so it employs physical or chemical methods instead.

The process crushes the separated glass, سلول های خورشیدی, residual adhesive film, and other composite structures into particles of suitable size for subsequent pyrolysis and physical separation.

  • In a high‑temperature inert environment, the EVA film undergoes thermal decomposition to achieve full separation of the silicon wafers, شیشه ای, and metal electrodes.

It separates various solid materials resulting from pyrolysis, and realizes the purification and reuse of different materials.

What are the primary machines for double-glass photovoltaic panels recycling solution?

The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 کیلوگرم در ساعت. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the هزینه دستگاه بازیافت پنل خورشیدی.

Frame Removal

Frame Removal Machine

The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. This equipment efficiently separates the frames from the modules, which enables the recycling of photovoltaic panel materials.

Glass Color Sorter

Glass Color Sorter

After undergoing crushing, پیرولیز, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silicon powder, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.

Glass Separation

Glass Removal Machine

This equipment employs advanced mechanical separation technology to rapidly and safely separate glass from photovoltaic panels, creating separated fractions for testing and a defined downstream route.

solar panel pyrolysis furnace

Pyrolysis Tunnel Kiln

After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.

جداکننده هوای عمودی

جداکننده هوای عمودی

In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.

About Us

YUSHUNXIN not only provides مدیریت بازیافت پنل خورشیدی but is also committed to building a comprehensive green resource regeneration and recycling system. مسیرهای پروژه متصل بازیافت باتری لیتیومی را نیز پوشش می دهد, پوشش ضایعات آلومینیوم, پیرولیز پلاستیک و لاستیک, لجن درمانی, و کربنیزاسیون زیست توده. انتخاب تجهیزات نهایی به مواد اولیه مستند بستگی دارد, شرایط سایت, آب و برق, خروجی های هدف, و مرز تحویل. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.

YSX factory
کاتالوگ-تراز پایه مهندسی

Tunnel or batch thermal

Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.

01

مواد ورودی

Glass-glass laminate structure, encapsulant, cell technology, breakage, رطوبت, dirt and mixed-module share.

02

خروجی های مورد انتظار

Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.

03

رابط های پروژه

Thermal safety, secondary treatment, خنک کننده, gas cleaning, material separation, residue management and local permitting.

مدل و محدوده ثبت نام

فقط از ردیفی استفاده کنید که با مرز فرآیند انتخاب شده مطابقت دارد.

مرجع کاتالوگظرفیتقدرتپاکت فیزیکیشامل مرز
YSX-TK500Tunnel thermal500 کیلوگرم در ساعت116.65 کیلووات65 × 13 × 7.5 مترContinuous tunnel thermal line
YSX-TK1000Tunnel thermal1,000 کیلوگرم در ساعت126.65 کیلووات72 × 13 × 7.5 مترContinuous tunnel thermal line
YSX-TK2000Tunnel thermal2,000 کیلوگرم در ساعت136.65 کیلووات80 × 13 × 7.5 مترContinuous tunnel thermal line
YSX-PF5Batch thermal5 t/day140.45 کیلووات46 × 33 × 7.5 مترMixed-module batch thermal line
YSX-PF16Batch thermal16 t/day142.45 کیلووات40 × 26 × 7.5 مترMixed-module batch thermal line
YSX-8000Earlier integrated thermal8 t/dayConfiguration controlled50 × 30 × 8 مترEarlier thermal project reference; reactor Φ2200 × 6000 × 20 mm
YSX-16000Earlier integrated thermal16 t/dayConfiguration controlled60 × 30 × 8 مترEarlier thermal project reference; reactor Φ2800 × 6600 × 18 mm

قانون پیکربندی: ظرفیت کاتالوگ یک مرجع برنامه ریزی است. توان عملیاتی پایدار, قدرت نصب شده/عملیاتی, رد پا, بهبودی, خلوص, گازهای گلخانه ای و تقاضای تاسیسات نیازمند لیست تجهیزات تایید شده است, مواد نماینده و شرایط پذیرش کتبی.

اطلاعات مورد نیاز قبل از پیکربندی و نقل قول

  1. عکس های مواد نماینده, مشخصات و نمونه موجود.
  2. ظرفیت مورد نیاز به اضافه ساعت در هر شیفت, شیفت در روز و روزهای کاری.
  3. خروجی های هدف, روش نمونه برداری و الزامات گیرنده پایین دست.
  4. کشور سایت, قدرت موجود, سوخت, آب, هوای فشرده و محدودیت های ساختمان.
  5. محیط زیست محلی, آتش, ذخیره سازی و الزامات ایمنی شغلی.
  6. مرز تحویل درخواست شده: تجهیزات, طرح بندی, نصب, راه اندازی و آموزش.