As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. ЮШУНСИН presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.
What is the structure of a double-glass photovoltaic panel?
Single-glass photovoltaic panel primarily consists of glass, EVA film, силициеви пластини, алуминиеви рамки, и задни листове. В контраст, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Въпреки това, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, и стъкло. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.
What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?
The recyclable resources in double-glass modules primarily consist of four major categories: стъкло, силиций, метали, and organic polymers. Сред тези, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.
Glass
The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.
Silicon Wafers
Accounting for approximately 5% към 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.
Metal Resources
This includes silver paste, copper wires, алуминиеви рамки, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.
Polymer Materials
It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.
Junction Boxes and Cables
They contain plastics, мед, калай, and other materials, and you can recover them through mechanical sorting and remelting.
What is the recycling process for double-glass photovoltaic panels recycling solutions?
For the characteristics of double-glass photovoltaic modules, the specific process flow for the решение за проект за пиролиза на слънчев панел is as follows.
What are the primary machines for double-glass photovoltaic panels recycling solution?
The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 кг/ч. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the цена на машината за рециклиране на слънчеви панели.
Машина за премахване на рамки
The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. Това оборудване ефективно разделя рамките от модулите, което позволява рециклирането на материали от фотоволтаични панели.
Цветен сортировач на стъкло
След претърпяване на смачкване, пиролиза, и предварително сортиране, the resulting glass fragments may still contain minute impurities such as solar cell fragments, силициев прах, and EVA residues. Сортировачът за оцветяване на стъкло ефективно отделя стъкло от медни ленти, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.
Машина за отстраняване на стъкла
Това оборудване използва усъвършенствана технология за механично разделяне за бързо и безопасно отделяне на стъкло от фотоволтаични панели, creating separated fractions for testing and a defined downstream route.
Тунелна пещ за пиролиза
След карбонизираща обработка, отпадъчните слънчеви панели дават ценни материали като стъклени фрагменти, кристални силициеви пластини, и ламинат с медно покритие.
Вертикален въздушен сепаратор
В линии за рециклиране на слънчеви панели, вертикалният въздушен сепаратор може да отделя стъклени листове, медни ленти, и кристални силициеви пластини.
About Us
YUSHUNXIN not only provides управление на рециклирането на слънчеви панели but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, условия на обекта, комунални услуги, target outputs, and delivery boundary. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.
Tunnel or batch thermal
Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.
Incoming material
Glass-glass laminate structure, encapsulant, cell technology, breakage, влага, dirt and mixed-module share.
Expected outputs
Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.
Project interfaces
Thermal safety, secondary treatment, cooling, gas cleaning, material separation, residue management and local permitting.
Use only the row matching the selected process boundary.
| Catalogue reference | Капацитет | Мощност | Physical envelope | Included boundary |
|---|---|---|---|---|
| YSX-TK500Tunnel thermal | 500 кг/ч | 116.65 kW | 65 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK1000Tunnel thermal | 1,000 кг/ч | 126.65 kW | 72 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-TK2000Tunnel thermal | 2,000 кг/ч | 136.65 kW | 80 × 13 × 7.5 m | Continuous tunnel thermal line |
| YSX-PF5Batch thermal | 5 t/ден | 140.45 kW | 46 × 33 × 7.5 m | Mixed-module batch thermal line |
| YSX-PF16Batch thermal | 16 t/ден | 142.45 kW | 40 × 26 × 7.5 m | Mixed-module batch thermal line |
| YSX-8000Earlier integrated thermal | 8 t/ден | Configuration controlled | 50 × 30 × 8 m | Earlier thermal project reference; reactor Φ2200 × 6000 × 20 mm |
| YSX-16000Earlier integrated thermal | 16 t/ден | Configuration controlled | 60 × 30 × 8 m | Earlier thermal project reference; reactor Φ2800 × 6600 × 18 mm |
Configuration rule: catalogue capacity is a planning reference. Stable throughput, installed/operating power, footprint, възстановяване, чистота, emissions and utility demand require the approved equipment list, representative material and written acceptance conditions.
Information required before configuration and quotation
- Representative material photos, specifications and available sample.
- Required capacity plus hours per shift, shifts per day and operating days.
- Целеви резултати, sampling method and downstream receiver requirements.
- Site country, available power, fuel, вода, compressed air and building limits.
- Local environmental, fire, storage and occupational-safety requirements.
- Requested delivery boundary: оборудване, оформление, монтаж, commissioning and training.
