As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. යූෂුන්සින් presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.
What is the structure of a double-glass photovoltaic panel?
Single-glass photovoltaic panel primarily consists of glass, EVA film, silicon wafers, ඇලුමිනියම් රාමු, and backsheets. වෙන්ව, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. කෙසේ වෙතත්, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.
What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?
The recyclable resources in double-glass modules primarily consist of four major categories: වීදුරු, සිලිකන්, metals, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.
වීදුරු
The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.
Silicon Wafers
Accounting for approximately 5% to 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.
Metal Resources
This includes silver paste, copper wires, ඇලුමිනියම් රාමු, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.
Polymer Materials
It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.
Junction Boxes and Cables
They contain plastics, තඹ, tin, and other materials, and you can recover them through mechanical sorting and remelting.
What is the recycling process for double-glass photovoltaic panels recycling solutions?
For the characteristics of double-glass photovoltaic modules, the specific process flow for the සූර්ය පැනල pyrolysis ව්යාපෘති විසඳුම is as follows.
What are the primary machines for double-glass photovoltaic panels recycling solution?
The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the solar panel recycling machine cost.
Frame Removal Machine
The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. This equipment efficiently separates the frames from the modules, which enables the recycling of photovoltaic panel materials.
Glass Color Sorter
After undergoing crushing, pyrolysis, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silicon powder, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.
Glass Removal Machine
This equipment employs advanced mechanical separation technology to rapidly and safely separate glass from photovoltaic panels, creating separated fractions for testing and a defined downstream route.
Pyrolysis Tunnel Kiln
After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.
Vertical Air Separator
In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.
About Us
YUSHUNXIN not only provides සූර්ය පැනල ප්රතිචක්රීකරණ කළමනාකරණය but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, අඩවි කොන්දේසි, උපයෝගිතා, target outputs, and delivery boundary. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.
Tunnel or batch thermal
Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.
එන ද්රව්ය
Glass-glass laminate structure, encapsulant, cell technology, breakage, තෙතමනය, dirt and mixed-module share.
අපේක්ෂිත නිමැවුම්
Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.
ව්යාපෘති අතුරුමුහුණත්
Thermal safety, secondary treatment, cooling, gas cleaning, material separation, residue management and local permitting.
තෝරාගත් ක්රියාවලි සීමාවට ගැලපෙන පේළිය පමණක් භාවිතා කරන්න.
| නාමාවලි යොමුව | ධාරිතාව | බලය | භෞතික ලියුම් කවරය | ඇතුළත් සීමාව |
|---|---|---|---|---|
| YSX-TK500උමං තාප | 500 kg/h | 116.65 kW | 65 × 13 × 7.5 මීටර් | අඛණ්ඩ උමං තාප රේඛාව |
| YSX-TK1000උමං තාප | 1,000 kg/h | 126.65 kW | 72 × 13 × 7.5 මීටර් | අඛණ්ඩ උමං තාප රේඛාව |
| YSX-TK2000උමං තාප | 2,000 kg/h | 136.65 kW | 80 × 13 × 7.5 මීටර් | අඛණ්ඩ උමං තාප රේඛාව |
| YSX-PF5කාණ්ඩයේ තාප | 5 t/day | 140.45 kW | 46 × 33 × 7.5 මීටර් | මිශ්ර-මොඩියුල කාණ්ඩයේ තාප රේඛාව |
| YSX-PF16කාණ්ඩයේ තාප | 16 t/day | 142.45 kW | 40 × 26 × 7.5 මීටර් | මිශ්ර-මොඩියුල කාණ්ඩයේ තාප රේඛාව |
| YSX-8000කලින් ඒකාබද්ධ තාප | 8 t/day | වින්යාසය පාලනය වේ | 50 × 30 × 8 මීටර් | කලින් තාප ව්යාපෘති යොමු; ප්රතික්රියාකාරකය Φ2200 × 6000 × 20 මි.මී |
| YSX-16000කලින් ඒකාබද්ධ තාප | 16 t/day | වින්යාසය පාලනය වේ | 60 × 30 × 8 මීටර් | කලින් තාප ව්යාපෘති යොමු; ප්රතික්රියාකාරකය Φ2800 × 6600 × 18 මි.මී |
මානකරන රීතිය: නාමාවලි ධාරිතාව සැලසුම් යොමුවකි. ස්ථාවර ප්රතිදානය, ස්ථාපිත / මෙහෙයුම් බලය, පා සලකුණ, ප්රකෘතිමත් වීම, පිරිසිදුකම, විමෝචන සහ උපයෝගිතා ඉල්ලුම අනුමත උපකරණ ලැයිස්තුව අවශ්ය වේ, නියෝජිත ද්රව්ය සහ ලිඛිත පිළිගැනීමේ කොන්දේසි.
වින්යාස කිරීමට සහ උපුටා දැක්වීමට පෙර අවශ්ය තොරතුරු
- නියෝජිත ද්රව්ය ඡායාරූප, පිරිවිතර සහ පවතින නියැදිය.
- අවශ්ය ධාරිතාව සහ මාරුවකට පැය ගණන, දිනකට මාරුවීම් සහ මෙහෙයුම් දින.
- ඉලක්කගත නිමැවුම්, නියැදීමේ ක්රමය සහ පහළ ග්රාහක අවශ්යතා.
- අඩවියේ රට, ලබා ගත හැකි බලය, ඉන්ධන, ජලය, සම්පීඩිත වාතය සහ ගොඩනැගිලි සීමාවන්.
- දේශීය පාරිසරික, ගිනි, ගබඩා කිරීම සහ වෘත්තීය-ආරක්ෂිත අවශ්යතා.
- ඉල්ලුම් කළ බෙදාහැරීමේ සීමාව: උපකරණ, පිරිසැලසුම, ස්ථාපනය, කොමිස් කිරීම සහ පුහුණුව.
