As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. YUSHUNXIN presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.
What is the structure of a double-glass photovoltaic panel?
Single-glass photovoltaic panel primarily consists of glass, Film EVA, plachete de siliciu, rame din aluminiu, and backsheets. În contrast, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Cu toate acestea, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, si sticla. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.
What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?
The recyclable resources in double-glass modules primarily consist of four major categories: sticlă, siliciu, metale, and organic polymers. Printre acestea, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.
Sticlă
The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.
Silicon Wafers
Accounting for approximately 5% la 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.
Metal Resources
This includes silver paste, copper wires, rame din aluminiu, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.
Polymer Materials
It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.
Junction Boxes and Cables
They contain plastics, cupru, staniu, and other materials, and you can recover them through mechanical sorting and remelting.
What is the recycling process for double-glass photovoltaic panels recycling solutions?
For the characteristics of double-glass photovoltaic modules, the specific process flow for the soluție de proiect de piroliză a panourilor solare is as follows.
What are the primary machines for double-glass photovoltaic panels recycling solution?
The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the Costul mașinii de reciclare a panourilor solare.
Frame Removal Machine
The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. This equipment efficiently separates the frames from the modules, which enables the recycling of photovoltaic panel materials.
Glass Color Sorter
After undergoing crushing, piroliza, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, silicon powder, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.
Glass Removal Machine
This equipment employs advanced mechanical separation technology to rapidly and safely separate glass from photovoltaic panels, creating separated fractions for testing and a defined downstream route.
Pyrolysis Tunnel Kiln
After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.
Separator de aer vertical
In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.
Despre noi
YUSHUNXIN not only provides managementul reciclarii panourilor solare but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, site conditions, utilitati, target outputs, and delivery boundary. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.
Tunnel or batch thermal
Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.
Material primit
Glass-glass laminate structure, încapsulant, cell technology, rupere, umiditate, dirt and mixed-module share.
Rezultate așteptate
Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.
Interfețe de proiect
Thermal safety, secondary treatment, răcire, curatarea gazelor, material separation, residue management and local permitting.
Utilizați numai rândul care se potrivește cu limita procesului selectat.
| Referință de catalog | Capacitate | Putere | Plicul fizic | Limită inclusă |
|---|---|---|---|---|
| YSX-TK500Tunel termic | 500 kg/h | 116.65 kW | 65 × 13 × 7.5 m | Linie termică continuă de tunel |
| YSX-TK1000Tunel termic | 1,000 kg/h | 126.65 kW | 72 × 13 × 7.5 m | Linie termică continuă de tunel |
| YSX-TK2000Tunel termic | 2,000 kg/h | 136.65 kW | 80 × 13 × 7.5 m | Linie termică continuă de tunel |
| YSX-PF5Loturi termice | 5 t/zi | 140.45 kW | 46 × 33 × 7.5 m | Linie termică batch cu module mixte |
| YSX-PF16Loturi termice | 16 t/zi | 142.45 kW | 40 × 26 × 7.5 m | Linie termică batch cu module mixte |
| YSX-8000Mai devreme integrat termic | 8 t/zi | Configurație controlată | 50 × 30 × 8 m | Referință anterioară a proiectului termic; reactor Φ2200 × 6000 × 20 mm |
| YSX-16000Mai devreme integrat termic | 16 t/zi | Configurație controlată | 60 × 30 × 8 m | Referință anterioară a proiectului termic; reactor Φ2800 × 6600 × 18 mm |
Regula de configurare: capacitatea catalogului este o referință de planificare. Debit stabil, putere instalată/de exploatare, amprenta la sol, recuperare, puritate, emisiile și cererea de utilități necesită lista de echipamente aprobată, material reprezentativ și condiții scrise de acceptare.
Informații necesare înainte de configurare și cotare
- Fotografii materiale reprezentative, specificațiile și eșantionul disponibil.
- Capacitate necesară plus ore pe tură, schimburi pe zi și zile de funcționare.
- Ieșiri țintă, metoda de eșantionare și cerințele receptorului din aval.
- Țara site-ului, puterea disponibilă, combustibil, apă, aer comprimat și limitele clădirii.
- Mediul local, foc, cerinţe de depozitare şi securitate la locul de muncă.
- Limita de livrare solicitată: echipamente, aspect, instalare, punerea în funcțiune și instruirea.
