As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. YUSHUNXIN presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.

What is the structure of a double-glass photovoltaic panel?

double glass solar panel
double glass pv panel

Single-glass photovoltaic panel primarily consists of glass, EVA film, Silisyòm wafers, ankadreman aliminyòm, ak fèy papye. In contrast, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Sepandan, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.

What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?

The recyclable resources in double-glass modules primarily consist of four major categories: vè, Silisyòm, metal yo, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.

Glass granulate from solar panel recycling
Silisyòm
ajan
Materyèl Polymère
Junction Boxes

Glass

The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.

Silicon Wafers

Kontablite pou apeprè 5% pou 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.

Metal Resources

This includes silver paste, fil kwiv, ankadreman aliminyòm, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.

Materyèl Polymère

It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.

Junction Boxes and Cables

They contain plastics, kwiv, tin, and other materials, and you can recover them through mechanical sorting and remelting.

What is the recycling process for double-glass photovoltaic panels recycling solutions?

For the characteristics of double-glass photovoltaic modules, the specific process flow for the solisyon pwojè piroliz panèl solè is as follows.

Double-glass PV Recycling Solution

Remove the aluminum alloy frame, junction box, and leads from the exterior of the component to facilitate subsequent separation of the internal structure.

The process actively separates the front and rear glass layers from the internal cell layer. Because double-glass modules have a compact structure, traditional mechanical stripping methods cannot effectively achieve this separation, so it employs physical or chemical methods instead.

The process crushes the separated glass, selil solè yo, residual adhesive film, and other composite structures into particles of suitable size for subsequent pyrolysis and physical separation.

  • In a high‑temperature inert environment, the EVA film undergoes thermal decomposition to achieve full separation of the silicon wafers, vè, and metal electrodes.

It separates various solid materials resulting from pyrolysis, and realizes the purification and reuse of different materials.

What are the primary machines for double-glass photovoltaic panels recycling solution?

The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 kg/h. Nou kapab tou Customize liy pwodiksyon an selon kondisyon kliyan yo. Below are the main equipment in the double-glass solar recycling process. Ou ka klike tou pou aprann plis sou pri machin resiklaj panèl solè.

Frame Removal

Machin retire ankadreman

Se machin nan retire ankadreman panèl fotovoltaik ki fèt espesyalman pou resiklaj la ak réutilisation nan fatra panno fotovoltaik.. Ekipman sa a byen separe ankadreman yo ak modil yo, ki pèmèt resiklaj materyèl panèl fotovoltaik.

Glass Color Sorter

Glass Color Sorter

After undergoing crushing, piroliz, and preliminary sorting, the resulting glass fragments may still contain minute impurities such as solar cell fragments, Silisyòm poud, and EVA residues. The glass color sorter efficiently separates glass from copper strips, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.

Glass Separation

Machin retire vè

Ekipman sa a anplwaye teknoloji avanse separasyon mekanik pou rapidman ak san danje separe vè ak panno fotovoltaik, kreye fraksyon separe pou tès yo ak yon wout defini en.

solar panel pyrolysis furnace

Pyrolysis Tunnel Kiln

After carbonization treatment, waste solar panels yield valuable materials such as glass fragments, crystalline silicon wafers, and copper-clad laminate.

Separatè lè vètikal

Separatè lè vètikal

In solar panel recycling lines, the vertical air separator can separate glass sheets, copper strips, and crystalline silicon wafers.

About Us

YUSHUNXIN not only provides jesyon resiklaj panèl solè but is also committed to building a comprehensive green resource regeneration and recycling system. Chemen pwojè ki konekte yo kouvri tou resiklaj batri ityòm, dekorasyon bouyon aliminyòm, piroliz plastik ak kawotchou, tretman boue, ak byomass karbonizasyon. Seleksyon final ekipman an depann de materyèl dokimante yo, kondisyon sit, sèvis piblik, rezilta sib yo, ak fwontyè livrezon. Si ou ta renmen aprann plis sou single-glass photovoltaic panel disposal project, tanpri ou lib pou kontakte nou.

YSX factory
BAZ ENJINI ALIYEN AK KATALOG

Tunnel or batch thermal

Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.

01

Materyèl k ap rantre

Glass-glass laminate structure, encapsulant, cell technology, breakage, imidite, dirt and mixed-module share.

02

Pwodiksyon espere

Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.

03

Entèfas pwojè

Thermal safety, secondary treatment, refwadisman, netwayaj gaz, material separation, residue management and local permitting.

MODÈL AK DIMENSITÉ ANREJIST

Sèvi ak sèlman ranje ki matche ak fwontyè pwosesis chwazi a.

Referans katalògKapasitePouvwaAnvlòp fizikEnkli fwontyè
YSX-TK500Tunnel thermal500 kg/h116.65 kW65 × 13 × 7.5 mContinuous tunnel thermal line
YSX-TK1000Tunnel thermal1,000 kg/h126.65 kW72 × 13 × 7.5 mContinuous tunnel thermal line
YSX-TK2000Tunnel thermal2,000 kg/h136.65 kW80 × 13 × 7.5 mContinuous tunnel thermal line
YSX-PF5Batch thermal5 t/jou140.45 kW46 × 33 × 7.5 mMixed-module batch thermal line
YSX-PF16Batch thermal16 t/jou142.45 kW40 × 26 × 7.5 mMixed-module batch thermal line
YSX-8000Earlier integrated thermal8 t/jouConfiguration controlled50 × 30 × 8 mEarlier thermal project reference; reactor Φ2200 × 6000 × 20 mm
YSX-16000Earlier integrated thermal16 t/jouConfiguration controlled60 × 30 × 8 mEarlier thermal project reference; reactor Φ2800 × 6600 × 18 mm

Règ konfigirasyon: kapasite katalòg se yon referans planifikasyon. Debi ki estab, pouvwa enstale / opere, anprint, rekiperasyon, pite, emisyon ak demann sèvis piblik mande pou lis ekipman apwouve a, materyèl reprezantan ak kondisyon akseptasyon ekri.

Enfòmasyon ki nesesè anvan konfigirasyon ak sitasyon

  1. Foto materyèl reprezantan, espesifikasyon ak echantiyon ki disponib.
  2. Kapasite obligatwa plis èdtan pou chak chanjman, orè pou chak jou ak jou fonksyònman.
  3. Sib rezilta yo, metòd echantiyon ak kondisyon reseptè en.
  4. Peyi sit la, pouvwa ki disponib, gaz, dlo, lè konprese ak limit bilding yo.
  5. Anviwònman lokal yo, dife, depo ak kondisyon sekirite nan travay.
  6. Limit livrezon yo mande: ekipman, layout, enstalasyon, komisyonin ak fòmasyon.