As the global energy transition accelerates, photovoltaic power generation continues to increase in the energy structure. Double-glass photovoltaic modules are gradually becoming mainstream products due to their excellent moisture resistance and high power generation efficiency. How to efficiently and environmentally recycle and reuse retired double-glass photovoltaic modules has become a core issue of industry concern. USШУНХИН presents a double-glass photovoltaic panels recycling solution that not only enables resource reuse and reduces environmental impact but also promotes the sustainable development of the photovoltaic industry.

What is the structure of a double-glass photovoltaic panel?

double glass solar panel
double glass pv panel

Single-glass photovoltaic panel primarily consists of glass, EVA film, кремний вафиннары, алюминий рамнар, һәм арткы таблицалар. Киресенчә, double-glass panels eliminate the backsheet and employ front and rear glass encapsulation, resulting in a more robust structure and superior sealing. Ләкин, their recycling process is correspondingly more complex than that of traditional single-glass panels. The structural components of double-glass photovoltaic modules are glass, EVA, silicon wafer cells, EVA, and glass. The dimensions of double-glass PV panels range from 2278mm x 1134mm x 30mm to 35mm.

What are the recyclable resources in Double-glass Photovoltaic Panels Recycling Solution?

The recyclable resources in double-glass modules primarily consist of four major categories: пыяла, кремний, металл, and organic polymers. Among these, glass and silicon account for the largest recycling volumes, while metals and materials offer the highest economic value for reuse.

Glass granulate from solar panel recycling
кремний
silver
Polymer Materials
Junction Boxes

Пыяла

The glass accounts for over 70% of the module’s weight. You can recycle it into renewable photovoltaic glass or standard flat glass.

Silicon Wafers

Accounting for approximately 5% to 8%. After purification, you can further process them into solar-grade or metallurgical-grade silicon materials.

Metal Resources

This includes silver paste, copper wires, алюминий рамнар, and similar components. Silver paste holds high recycling value and is a key source of economic benefit.

Polymer Materials

It is mainly EVA/POE adhesive film and sealant. It can transform into fuel oil or chemical raw materials through pyrolysis or chemical decomposition.

Junction Boxes and Cables

They contain plastics, бакыр, tin, and other materials, and you can recover them through mechanical sorting and remelting.

What is the recycling process for double-glass photovoltaic panels recycling solutions?

For the characteristics of double-glass photovoltaic modules, the specific process flow for the кояш панель пиролиз проект чишелеше is as follows.

Double-glass PV Recycling Solution

Remove the aluminum alloy frame, junction box, and leads from the exterior of the component to facilitate subsequent separation of the internal structure.

The process actively separates the front and rear glass layers from the internal cell layer. Because double-glass modules have a compact structure, traditional mechanical stripping methods cannot effectively achieve this separation, so it employs physical or chemical methods instead.

The process crushes the separated glass, кояш күзәнәкләре, residual adhesive film, and other composite structures into particles of suitable size for subsequent pyrolysis and physical separation.

  • In a high‑temperature inert environment, the EVA film undergoes thermal decomposition to achieve full separation of the silicon wafers, пыяла, and metal electrodes.

It separates various solid materials resulting from pyrolysis, and realizes the purification and reuse of different materials.

What are the primary machines for double-glass photovoltaic panels recycling solution?

The double-glass photovoltaic panel recycling production line we designed has a capacity of 500-1000 кг / с. We can also customize the production line according to customer requirements. Below are the main equipment in the double-glass solar recycling process. You can also click to learn more about the кояш панель эшкәртү машинасы бәясе.

Frame Removal

Рамны чыгару машинасы

The photovoltaic panel frame removal machine is specifically designed for the recycling and reuse of waste photovoltaic panels. Бу җиһаз рамнарны модульләрдән эффектив аера, фотоволтаик панель материалларын эшкәртергә мөмкинлек бирә.

Пыяла төс сортировкасы

Пыяла төс сортировкасы

Ushedимерелгәннән соң, пиролиз, һәм беренчел сортлау, the resulting glass fragments may still contain minute impurities such as solar cell fragments, кремний порошогы, and EVA residues. Пыяла төс сортировкасы пыяла бакыр полосалардан эффектив аерыла, and obtains colorless glass granules to a quality level that must be confirmed by sampling and the receiver specification.

Glass Separation

Пыяла чыгару машинасы

Бу җиһаз пыяла фотоволтаик панельләрдән тиз һәм куркынычсыз аерылу өчен алдынгы механик аеру технологиясен куллана, creating separated fractions for testing and a defined downstream route.

solar panel pyrolysis furnace

Пиролиз туннеле

Карбонизация белән эшкәртелгәннән соң, калдык кояш панельләре пыяла фрагментлары кебек кыйммәтле материаллар китерә, кристалл кремний вафиннары, һәм бакыр белән капланган ламинат.

Вертикаль һава сепараторы

Вертикаль һава сепараторы

Кояш панелендә эшкәртү линияләрендә, вертикаль һава сепараторы пыяла табакларны аера ала, бакыр полосалар, һәм кристалл кремний вафиннары.

About Us

YUSHUNXIN not only provides кояш панелен эшкәртү белән идарә итү but is also committed to building a comprehensive green resource regeneration and recycling system. Connected project pathways also cover lithium battery recycling, aluminum scrap decoating, plastic and tire pyrolysis, sludge treatment, and biomass carbonization. Final equipment selection depends on the documented feedstock, site conditions, коммуналь хезмәтләр, target outputs, and delivery boundary. If you would like to learn more about the single-glass photovoltaic panel disposal project, please feel free to contact us.

YSX factory
КАТАЛОГ-АЛИГНИЯ ЭНЖЕНЕРИНГ БАСЫ

Tunnel or batch thermal

Use for double-glass or mixed construction where mechanical glass removal alone does not define the complete separation route.

01

Килүче материал

Glass-glass laminate structure, encapsulant, cell technology, breakage, дым, dirt and mixed-module share.

02

Көтелгән нәтиҗәләр

Glass-, metal-, cell/silicon- and polymer-bearing streams for sampling and downstream acceptance.

03

Проект интерфейслары

Thermal safety, secondary treatment, cooling, gas cleaning, material separation, residue management and local permitting.

Модель һәм скоп теркәүчесе

Сайланган процесс чикләренә туры килгән рәтне кулланыгыз.

Каталог сылтамасыПотенциалКөчФизик конвертКерелгән чик
YSX-TK500Tunnel thermal500 кг / с116.65 кВт65 × 13 × 7.5 mContinuous tunnel thermal line
YSX-TK1000Tunnel thermal1,000 кг / с126.65 кВт72 × 13 × 7.5 mContinuous tunnel thermal line
YSX-TK2000Tunnel thermal2,000 кг / с136.65 кВт80 × 13 × 7.5 mContinuous tunnel thermal line
YSX-PF5Batch thermal5 т / көн140.45 кВт46 × 33 × 7.5 mMixed-module batch thermal line
YSX-PF16Batch thermal16 т / көн142.45 кВт40 × 26 × 7.5 mMixed-module batch thermal line
YSX-8000Earlier integrated thermal8 т / көнConfiguration controlled50 × 30 × 8 mEarlier thermal project reference; reactor Φ2200 × 6000 × 20 mm
YSX-16000Earlier integrated thermal16 т / көнConfiguration controlled60 × 30 × 8 mEarlier thermal project reference; reactor Φ2800 × 6600 × 18 mm

Конфигурация кагыйдәсе: каталог сыйдырышлыгы - планлаштыру белешмәсе. Тотрыклы үткәрү, урнаштырылган / эш көче, эз, торгызу, чисталык, чыгару һәм файдалы сорау расланган җиһазлар исемлеген таләп итә, вәкиллекле материал һәм язма кабул итү шартлары.

Конфигурация һәм цитаталар алдыннан кирәкле мәгълүмат

  1. Вәкил материал фотолары, спецификацияләр һәм булган үрнәк.
  2. Кирәкле сыйдырышлык һәм сменага сәгатьләр, көнгә смена һәм эш көннәре.
  3. Максатлы нәтиҗәләр, сайлау ысулы һәм түбән агымдагы кабул итүче таләпләре.
  4. Сайт иле, булган көч, ягулык, су, кысылган һава һәм төзелеш чикләре.
  5. Localирле әйләнә-тирә мохит, ут, саклау һәм хезмәт-куркынычсызлык таләпләре.
  6. Тапшыру чикләре: җиһаз, макет, урнаштыру, тапшыру һәм укыту.